IP Library Granted Patent US 12,460,308
Granted Patent B2
US 12,460,308 · App. 17/519,996 · Granted Nov 4, 2025

Solid oxide electrolyzer cell including electrolysis-tolerant air-side electrode

Inventors: Tad Armstrong (Burlingame, CA); Justin Railsback (San Jose, CA)
Assignee: BLOOM ENERGY CORPORATION
C25B13/07C25B9/19C25B9/65C25B9/70C25B13/02C25B1/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,460,308
App. No.
17/519,996
Granted
Nov 4, 2025
Kind
B2
Abstract

A solid oxide electrolyzer cell (SOEC) includes a solid oxide electrolyte, a fuel-side electrode disposed on a fuel side of the electrolyte, and an air-side electrode disposed on an air side of the electrolyte. The air-side electrode includes a barrier layer disposed on the air side of the electrolyte and including a first doped ceria material, and a functional layer disposed on the barrier layer and including an electrically conductive material and a second doped ceria material.

Claims (16)

1 . A solid oxide electrolyzer cell (SOEC) comprising:

a solid oxide electrolyte;

a fuel-side electrode disposed on a fuel side of the electrolyte; and

an air-side electrode disposed on an air side of the electrolyte, the air-side electrode comprising:

a barrier layer disposed on the air side of the electrolyte and comprising a first samarium-doped ceria (SDC) material as a first doped ceria material;

a functional layer disposed on the barrier layer and comprising an electrically conductive material and a second doped ceria material comprising a second samarium-doped ceria (SDC) material wherein:

the electrically conductive material comprises lanthanum strontium cobalt ferrite (LSCF) represented by a formula (La x Sr 1-x ) y Co z Fe 1-z O 3-δ , wherein x ranges from 0.4 to 0.8, y ranges from 0.94 to 1.0, z ranges from 0.01 to 0.99, and δ is an equilibrium oxygen deficiency which ranges from 0 to 0.1; and

the second SDC material is represented by a formula Ce 1-x Sm x O 2-d , wherein x ranges from 0.1 to 0.3, and d ranges from 0 to 0.2; and

an electrically-conductive perovskite current collector layer disposed on the air side of the functional layer opposite the barrier layer.

2 . The SOEC of claim 1 , wherein the first SDC material is represented by a formula Ce 1-x Sm x O 2-d , wherein x ranges from 0.1 to 0.3, and d ranges from 0 to 0.2.

3 . The SOEC of claim 2 , wherein the first SDC material comprises Ce 0.8 Sm 0.2 O 2-d , Ce 0.9 Sm 0.1 O 2-d , or Ce 0.7 Sm 0.3 O 2-d , wherein d ranges from 0 to 0.1.

4 . The SOEC of claim 1 , wherein the electrically-conductive perovskite current collector layer comprises lanthanum strontium manganite (LSM), lanthanum strontium cobalt ferrite (LSCF), lanthanum strontium cobalt manganite (LSCM), lanthanum strontium ferrite (LSF), or lanthanum strontium nickel chromite (LSCN).

5 . The SOEC of claim 4 , wherein the electrically-conductive perovskite current collector layer comprises the lanthanum strontium cobalt ferrite (LSCF).

6 . The SOEC of claim 1 , wherein the LSCF comprises La 0.58 Sr 0.4 Co 0.2 Fe 0.8 O 3-δ .

7 . The SOEC of claim 1 , wherein the LSCF comprises (La 0.6 Sr 0.4 ) 0.98 Co 0.2 Fe 0.8 O 3-δ .

8 . The SOEC of claim 1 , wherein the LSCF comprises (La 0.6 Sr 0.4 ) 0.95 Co 0.2 Fe 0.8 O 3-δ .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2021
From: ARMSTRONG, TAD; RAILSBACK, JUSTIN
To: BLOOM ENERGY CORPORATION
Reel/Frame 058032/0239 →
Continuity (1)
Related Publication 20230141938A1 · May 11, 2023
References Cited (41)
US 6821663B2 · McElroy et al. · 2004 [cited by applicant]
US 6854688B2 · McElroy et al. · 2005 [cited by applicant]
US 6924053B2 · McElroy et al. · 2005 [cited by applicant]
US 7045238B2 · Gottmann et al. · 2006 [cited by applicant]
US 7150927B2 · Hickey et al. · 2006 [cited by applicant]
US 7364810B2 · Sridhar et al. · 2008 [cited by applicant]
US 7575822B2 · Mitlitsky et al. · 2009 [cited by applicant]
US 7951509B2 · Cassidy et al. · 2011 [cited by applicant]
US 8268502B2 · Nguyen et al. · 2012 [cited by applicant]
US 8293412B2 · McElroy · 2012 [cited by applicant]
US 8580456B2 · Armstrong et al. · 2013 [cited by applicant]
US 9583771B2 · Parihar et al. · 2017 [cited by applicant]
US 10249883B2 · Leming et al. · 2019 [cited by applicant]
US 10431833B2 · Wilson et al. · 2019 [cited by applicant]
US 10784521B2 · El Batawi et al. · 2020 [cited by applicant]
US 20060166070A1 · Hickey · 2006 [cited by examiner]
US 20060216575A1 · Cassidy · 2006 [cited by applicant]
US 20090061279A1 · Larsen · 2009 [cited by examiner]
US 20090130505A1 · McElroy · 2009 [cited by applicant]
US 20100129693A1 · Nguyen et al. · 2010 [cited by applicant]
US 20110183233A1 · Armstrong et al. · 2011 [cited by applicant]
US 20120043010A1 · Batawi et al. · 2012 [cited by applicant]
US 20130284591A1 · Delahaye et al. · 2013 [cited by applicant]
US 20140017579A1 · Hata · 2014 [cited by applicant]
US 20140193743A1 · Esposito · 2014 [cited by applicant]
US 20160133947A1 · Leming et al. · 2016 [cited by applicant]
US 20180166692A1 · Yoon et al. · 2018 [cited by applicant]
US 20180205096A1 · Hiraiwa et al. · 2018 [cited by applicant]
US 20190181458A1 · Leming · 2019 [cited by examiner]
US 20220190373A1 · Armstrong · 2022 [cited by applicant]
US 20230223555A1 · Armstrong et al. · 2023 [cited by applicant]
CN 112663079A · 2021 [cited by applicant]
Qiang et al, J Solid State Electrochem (2009) 13:455-467 (Year: 2009). [cited by examiner]
Celikbilek et al J. Mater. Chem. A, 2019,7, 25102-25111 (Year: 2019). [cited by examiner]
U.S. Appl. No. 17/120,426, filed Dec. 14, 2020, Bloom Energy Corp. [cited by applicant]
U.S. Appl. No. 17/318,527, filed May 12, 2021, Bloom Energy Corp. [cited by applicant]
Extended European Search Report dated Apr. 6, 2023 in corresponding European Application No. 22205645.9. [cited by applicant]
Lopez-Robledo M.J., et al., “Reversible operation of microtubular solid oxide cells using La0.6Sr0.4Co0.2Fe0.8O3-[delta]-Ce0.9Gd0.1O2-[delta] oxygen electrodes”, Journal of Power Sources, vol. 378, Feb. 1, 2018, pp. 184… [cited by applicant]
Nechache Aziz, et al., “Alternative and innovative solid oxide electrolysis cell materials: A short review”, Renewable and Sustainable Energy Reviews, Elseviers Science, New York, NY, US, vol. 149, Jun. 27, 2021, XP0867… [cited by applicant]
Extended European Search Report for corresponding European Patent Application No. 23150902.7, dated Aug. 11, 2023, 9 pages. [cited by applicant]
Taguchi, H. et al., “LNF SOFC cathodes with active layer using Pr6O11 or Pr-doped CeO2”, Journal of Power Sources, vol. 241 (May 30, 2013), pp. 768-775, XP028675817. [cited by applicant]