IP Library Granted Patent US 12,249,917
Granted Patent B2
US 12,249,917 · App. 17/524,126 · Granted Mar 11, 2025

Method and apparatus for over-current protection and CrCM control in power converters

Inventor: Anders Lind (San Juan Capistrano, CA)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02M3/1588H02M1/0009H02M1/083H02M1/32H02M1/42H02M1/4225H02M7/219H02M1/4233
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Quick Facts
Patent No.
US 12,249,917
App. No.
17/524,126
Granted
Mar 11, 2025
Kind
B2
Abstract

A power converter includes an input coupled to an inductor, a first switch coupled to a first comparator, and a second switch coupled to a second comparator. The power converter also includes a pulse comparison counter coupled to the first comparator and the second comparator and a synchronous rectifier (SR) calculator coupled to the pulse comparison counter. The synchronous rectifier calculator is operable to modify a conduction time of the first switch during a first AC half-cycle and modify a conduction time of the second switch during a second AC half-cycle.

Claims (66)

1. A power converter comprising:

an input coupled to an inductor;

a first switch coupled to a first comparator;

a second switch coupled to a second comparator;

a pulse comparison counter coupled to the first comparator and the second comparator; and

a synchronous rectifier (SR) calculator coupled to the pulse comparison counter;

wherein the SR calculator is operable to:

modify a conduction time of the first switch during a first AC half-cycle; and

modify a conduction time of the second switch during a second AC half-cycle.

2. The power converter of claim 1 further comprising:

a first current sense resistor electrically coupled to the first switch; and

a second current sense resistor electrically coupled to the second switch.

3. The power converter of claim 1 wherein the power converter comprises a bridgeless, totem-pole boost power factor correction power converter.

4. The power converter of claim 1 wherein the power converter supports bidirectional inductor current.

5. The power converter of claim 1 further comprising a current sense amplifier electrically coupled to the first switch and the first comparator.

6. The power converter of claim 1 further comprising a current sense amplifier electrically coupled to the second switch and the second comparator.

7. The power converter of claim 6 further comprising level shifter electrically coupled to the second comparator.

8. The power converter of claim 1 , wherein the pulse comparison counter is configured to output a triangular current mode (TCM) pulse count.

9. The power converter of claim 8 , wherein the SR calculator is configured to receive a switching pulse (SP) pulse count, and wherein the SR calculator comprises:

a pulse count subtractor operable to determine a difference between the TCM pulse count and the SP pulse count; and

a third comparator coupled with the pulse count subtractor and operable to compare an output of the pulse count subtractor with a threshold, wherein the SR calculator is operable to:

modify the conduction time of the first switch based on the comparison of the third comparator; and

modify the conduction time of the second switch based on the comparison of the third comparator.

10. The power converter of claim 9 , wherein the SR calculator is operable to:

determine a modifier based on the comparison of the third comparator;

modify the conduction time of the first switch based on the determined modifier; and

modify the conduction time of the second switch based on the determined modifier.

11. A power converter, comprising:

an input coupled to an inductor;

a first switch coupled to the inductor;

a current sense resistor electrically coupled to the first switch;

a current sense amplifier electrically coupled to the current sense resistor and a comparator;

a pulse comparison counter coupled to the comparator; and

a synchronous rectifier (SR) calculator coupled to the pulse comparison counter,

wherein the SR calculator is operable to:

determine a modifier based on an output of the pulse comparison counter; and

modify, based on the determined modifier, a conduction time of the first switch during an AC half-cycle.

12. The power converter of claim 11 , wherein the power converter comprises a bridgeless, totem-pole boost power factor correction power converter.

13. The power converter of claim 11 , wherein the power converter supports bidirectional inductor current.

14. The power converter of claim 11 , further comprising:

a second switch coupled to the inductor;

a second current sense resistor electrically coupled to the second switch;

a second comparator coupled to the pulse comparison counter;

a second current sense amplifier electrically coupled to the second current sense resistor and the second comparator; and wherein the SR calculator is operable to:

modify, based on the determined modifier, a conduction time of the second switch during a first AC half-cycle, wherein the conduction time of the first switch is modified during a second AC half-cycle.

15. The power converter of claim 11 , further comprising level shifter electrically coupled to the comparator.

16. The power converter of claim 11 , wherein the pulse comparison counter is configured to output a triangular current mode (TCM) pulse count.

17. The power converter of claim 16 , wherein the SR calculator is configured to receive a switching pulse (SP) pulse count, and wherein the SR calculator comprises:

a pulse count subtractor operable to determine a difference between the TCM pulse count and the SP pulse count; and

a third comparator coupled with the pulse count subtractor and operable to compare an output of the pulse count subtractor with a threshold, wherein the SR calculator is operable to determine the modifier based on a comparison of the third comparator.

18. A power converter, comprising:

an input coupled to an inductor;

a first switch coupled to the inductor and a comparator;

a pulse comparison counter coupled to the comparator, wherein the pulse comparison counter is configured to output a triangular current mode (TCM) pulse count; and

a synchronous rectifier (SR) calculator coupled to the pulse comparison counter,

wherein the SR calculator comprises:

a pulse count subtractor operable to determine a difference between the TCM pulse count and a switching pulse (SP) pulse count; and

a second comparator coupled with the pulse count subtractor and operable to compare an output of the pulse count subtractor with a threshold, wherein the SR calculator is operable to modify a conduction time of the first switch based on the comparison of the second comparator.

19. The power converter of claim 18 , wherein the SR calculator is operable to:

determine a modifier based on the comparison of the second comparator; and

modify, based on the determined modifier, the conduction time of the first switch during an AC half-cycle.

20. The power converter of claim 18 , comprising:

a second switch coupled to the inductor;

a third comparator coupled to the second switch and the pulse comparison counter, wherein the SR calculator is operable to:

modify the conduction time of the switch during a first AC half-cycle; and

modify, based on the comparison of the second comparator, a conduction time of the second switch during a first AC half-cycle, wherein the conduction time of the first switch is modified during a second AC half-cycle.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNOR NAME PREVIOUSLY RECORDED AT REEL: 66783 FRAME: 161. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 24, 2024
From: NEXGEN (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 067217/0886 →
NUNC PRO TUNC ASSIGNMENT Recorded Apr 24, 2024
From: NEXGEN POWER SYSTEMS, INC.
To: NEXGEN (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
Reel/Frame 067852/0662 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2024
From: NEXGEN POWER SYSTEMS, INC.
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 066783/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 11, 2021
From: LIND, ANDERS
To: NEXGEN POWER SYSTEMS, INC.
Reel/Frame 058092/0296 →