IP Library Granted Patent US 12,134,822
Granted Patent B2
US 12,134,822 · App. 17/529,463 · Granted Nov 5, 2024

Cleaning materials and processes for lithium processing equipment

Inventors: Tapash Chakraborty (Thane, IN); Nitin Deepak (Thane, IN); Prerna Sonthalia Goradia (Mumbai, IN); Bahubali S. Upadhye (Bangalore, IN); Nilesh Chimanrao Bagul (Bangalore, IN); Subramanya P. Herle (Mountain View, CA); Visweswaren Sivaramakrishnan (Cupertino, CA)
Assignee: Applied Materials, Inc.
C23C16/4405C23C16/4407
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Quick Facts
Patent No.
US 12,134,822
App. No.
17/529,463
Granted
Nov 5, 2024
Kind
B2
Abstract

Exemplary methods of removing lithium-containing deposits may include heating a surface of a lithium-containing deposit. The surface may include oxygen or nitrogen, and the lithium-containing deposit may be disposed on a surface of a processing chamber. The methods may include contacting the surface of the lithium-containing deposit with a hydrogen-containing precursor. The contacting may hydrogenate the surface of the lithium-containing deposit. The methods may include contacting the lithium-containing deposit with a nitrogen-containing precursor to form volatile byproducts. The methods may include exhausting the volatile byproducts of the lithium-containing deposit from the processing chamber.

Claims (38)

1. A method of removing lithium-containing deposits, the method comprising:

heating a surface of a lithium-containing deposit, wherein the surface comprises oxygen or nitrogen, and wherein the lithium-containing deposit is disposed on a surface of a processing chamber;

contacting the surface of the lithium-containing deposit with a hydrogen-containing precursor, wherein the contacting hydrogenates the surface of the lithium-containing deposit;

contacting the lithium-containing deposit with a nitrogen-containing precursor to form volatile byproducts; and

exhausting the volatile byproducts of the lithium-containing deposit from the processing chamber.

2. The method of removing lithium-containing deposits of claim 1 , wherein the hydrogen-containing precursor comprises diatomic hydrogen or ammonia.

3. The method of removing lithium-containing deposits of claim 2 , wherein the surface of the lithium-containing deposit comprises lithium nitride, and wherein the method further comprises:

contacting the surface of the lithium-containing deposit with diatomic hydrogen; and

subsequently contacting the surface of the lithium-containing deposit with ammonia, wherein the subsequent contacting produces lithium amide.

4. The method of removing lithium-containing deposits of claim 1 , wherein the nitrogen-containing precursor comprises hexamethyldisilazane.

5. The method of removing lithium-containing deposits of claim 1 , wherein the volatile byproducts are characterized by a boiling point of less than or about 200° C.

6. The method of removing lithium-containing deposits of claim 1 , wherein the surface of the lithium-containing deposit is heated to a temperature of greater than or about 300° C., while a temperature of a bulk region of the lithium-containing deposit is maintained below or about 200° C.

7. The method of removing lithium-containing deposits of claim 6 , wherein the heating is performed with a heater positioned within the processing chamber.

8. The method of removing lithium-containing deposits of claim 1 , wherein the method of removing lithium-containing deposits is performed under vacuum conditions within the processing chamber.

9. The method of removing lithium-containing deposits of claim 8 , wherein water content within the processing chamber is maintained at less than or about 100 ppm during the method of removing lithium-containing deposits.

10. A method of removing lithium-containing deposits, the method comprising:

heating a surface of a lithium-containing deposit, wherein the surface comprises lithium oxide, wherein a bulk of the lithium-containing deposit comprises lithium, and wherein the lithium-containing deposit is disposed on a surface of a processing chamber;

contacting the surface of the lithium-containing deposit with diatomic hydrogen or ammonia, wherein the contacting produces lithium hydroxide on the surface of the lithium-containing deposit;

contacting the lithium-containing deposit with a removal precursor to form volatile byproducts, wherein a temperature within the processing chamber is maintained below or about 300° C. at processing conditions; and

exhausting the volatile byproducts of the lithium-containing deposit from the processing chamber.

11. The method of removing lithium-containing deposits of claim 10 , wherein the removal precursor comprises a beta-diketone, 1,4,7,10-tetraoxacyclododecane, tetramethylpiperidine, diisopropylamine, or hexamethyldisilazane.

12. The method of removing lithium-containing deposits of claim 10 , wherein the removal precursor is a first removal precursor, wherein the first removal precursor removes a surface layer of the lithium-containing deposit, and wherein the method further comprises:

contacting the lithium-containing deposit with a second removal precursor to form volatile byproducts of bulk material of the lithium-containing deposit.

13. The method of removing lithium-containing deposits of claim 10 , wherein the lithium-containing deposit further comprises lithium nitride at the surface of the lithium-containing deposit.

14. The method of removing lithium-containing deposits of claim 10 , wherein the method of removing lithium-containing deposits is performed under vacuum conditions within the processing chamber.

15. The method of removing lithium-containing deposits of claim 10 , wherein water content within the processing chamber is maintained at less than or about 100 ppm during the method of removing lithium-containing deposits.

16. A method of removing lithium-containing deposits, the method comprising:

heating a surface of a lithium-containing deposit, wherein the surface comprises lithium nitride, wherein a bulk of the lithium-containing deposit comprises lithium, and wherein the lithium-containing deposit is disposed on a surface of a processing chamber;

contacting the surface of the lithium-containing deposit with diatomic hydrogen or ammonia, wherein the contacting produces lithium hydroxide on the surface of the lithium-containing deposit;

contacting the lithium-containing deposit with a removal precursor to form volatile byproducts, wherein a temperature within the processing chamber is maintained below or about 300° C. at processing conditions; and

exhausting the volatile byproducts of the lithium-containing deposit from the processing chamber.

17. The method of removing lithium-containing deposits of claim 16 , wherein contacting the surface of the lithium-containing deposit with diatomic hydrogen or ammonia comprises:

contacting the surface of the lithium-containing deposit with diatomic hydrogen; and

subsequently contacting the surface of the lithium-containing deposit with ammonia, wherein the subsequent contacting produces lithium amide.

18. The method of removing lithium-containing deposits of claim 16 , wherein the removal precursor comprises one or more of 1,4,7,10-tetraoxacyclododecane, tetramethylpiperidine, dimethylamine, diethylamine, di-n-propylamine, di-isopropylamine, di-t-butylamine, isopropylamine, t-butylamine, hexamethyldisilazane, or a beta-diketone including dipivaloylmethane, isobutyrylpivaloylmethane, hexafluoropentanedione, or trifluoroacetylpivaloylmethane.

19. The method of removing lithium-containing deposits of claim 16 , wherein the removal precursor is a first removal precursor, wherein the first removal precursor removes a surface layer of the lithium-containing deposit, and wherein the method further comprises:

contacting the lithium-containing deposit with a second removal precursor to form volatile byproducts of bulk material of the lithium-containing deposit.

20. The method of removing lithium-containing deposits of claim 16 , wherein the method of removing lithium-containing deposits is performed under vacuum conditions within the processing chamber, and wherein water content within the processing chamber is maintained at less than or about 100 ppm during the method of removing lithium-containing deposits.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2025
From: APPLIED MATERIALS, INC.
To: ELEVATED MATERIALS US LLC
Reel/Frame 071036/0188 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2022
From: CHAKRABORTY, TAPASH; DEEPAK, NITIN; GORADIA, PRERNA SONTHALIA; BAGUL, NILESH CHIMANRAO; HERLE, SUBRAMANYA P.; SIVARAMAKRISHNAN, VISWESWAREN; UPADHYE, BAHUBALI S.
To: APPLIED MATERIALS, INC.
Reel/Frame 058704/0704 →
Continuity (2)
Provisional Application 63116431 · Nov 20, 2020
Related Publication 20220162747A1 · May 26, 2022