IP Library Granted Patent US 12,074,240
Granted Patent B2
US 12,074,240 · App. 17/529,719 · Granted Aug 27, 2024

Backside contact solar cells with separated polysilicon doped regions

Inventor: David D. Smith (Campbell, CA)
Assignee: MAXEON SOLAR PTE. LTD.
H01L31/0682H01L31/02008H01L31/028H01L31/02167H01L31/02363H01L31/02366H01L31/022425H01L31/022441H01L31/022458H01L31/03682H01L31/035272H01L31/035281H01L31/068H01L31/0745H01L31/0747H01L31/18H01L31/182H01L31/1804Y02E10/546Y02E10/547Y02P70/50
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Quick Facts
Patent No.
US 12,074,240
App. No.
17/529,719
Granted
Aug 27, 2024
Kind
B2
Abstract

A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between adjacent P-type and N-type doped regions, thereby preventing recombination in a space charge region where the doped regions would have touched.

Claims (42)

1. A solar cell comprising:

a substrate having a front side and a backside;

a first dielectric layer over the backside of the substrate;

a P-type doped region over the first dielectric layer;

an N-type doped region over the first dielectric layer, each of the N-type doped region and the P-type doped region comprising polysilicon;

an isolation region that is disposed between and separates perimeters of the P-type doped region and the N-type doped region;

a second dielectric layer over the P-type doped region and the N-type doped region;

a first metal contact finger that is electrically connected to the P-type doped region; and

a second metal contact finger that is electrically connected to the N-type doped region.

2. The solar cell of claim 1 , wherein the first metal contact finger is electrically connected to the P-type doped region through the second dielectric layer and the second metal contact finger is electrically connected to the N-type doped region through the second dielectric layer.

3. The solar cell of claim 1 , wherein the second dielectric layer comprises silicon nitride.

4. The solar cell of claim 1 , wherein the first dielectric layer comprises silicon dioxide.

5. The solar cell of claim 1 , further comprising:

a passivation region in the substrate and directly under the isolation region.

6. The solar cell of claim 1 , wherein the substrate comprises a silicon substrate.

7. The solar cell of claim 6 , wherein the substrate is doped with N-type dopants.

8. A method of fabricating a solar cell, the method comprising:

providing a substrate;

forming a first dielectric layer over a backside of the substrate;

forming a P-type doped region over the first dielectric layer;

forming an N-type doped region over the first dielectric layer, each of the N-type doped region and the P-type doped region comprising polysilicon;

forming an isolation region that is disposed between and separates perimeters of the P-type doped region and the N-type doped region;

forming a second dielectric layer over the P-type doped region and the N-type doped region;

forming a first metal contact finger that is electrically connected to the P-type doped region; and

forming a second metal contact finger that is electrically connected to the N-type doped region.

9. The method of claim 8 , wherein the first dielectric layer comprises silicon dioxide.

10. The method of claim 8 , further comprising:

forming a passivation region in the substrate and directly under the isolation region.

11. The method of claim 8 , wherein the second dielectric layer comprises silicon nitride.

12. The method of claim 8 , wherein the first metal contact finger is electrically connected to the P-type doped region through the second dielectric layer and the second metal contact finger is electrically connected to the N-type doped region through the second dielectric layer.

13. A solar cell comprising:

an N-type doped silicon substrate;

a silicon dioxide layer on a backside of the N-type doped silicon substrate;

a P-type doped region and an N-type doped on the silicon dioxide layer, the P-type and N-type doped region comprising polysilicon;

an isolation region that is disposed between and separates perimeters of the P-type doped region and the N-type doped region;

a dielectric layer on the P-type doped region and the N-type doped region;

a first metal contact finger that is electrically connected to the P-type doped region through the dielectric layer; and

a second metal contact finger that is electrically connected to the N-type doped region through the dielectric layer.

14. The solar cell of claim 13 , wherein the dielectric layer comprises silicon nitride.

15. The solar cell of claim 13 , further comprising:

a passivation region in the N-type doped silicon substrate and directly under the isolation region.

16. The solar cell of claim 13 , wherein the silicon dioxide layer has a thickness in a range of 5 Angstroms to 40 Angstroms.

Assignments (4)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062490/0742 →