IP Library Granted Patent US 11,926,231
Granted Patent B2
US 11,926,231 · App. 17/531,558 · Granted Mar 12, 2024

Electric vehicle charging connector with active cooling

Inventors: Francisco Garcia-Ferre (Baden, CH); Lilian Kaufmann (Birmenstorf, CH); Jaroslav Hemrle (Baden-Dattwil, CH); Elise Fahy (Schlieren, CH); Pedram Kheiri (Hausen, CH)
Assignee: ABB E-MOBILITY B.V.
B60L53/302B60L53/16H01R13/502H01R13/6683H01R2201/26
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Quick Facts
Patent No.
US 11,926,231
App. No.
17/531,558
Granted
Mar 12, 2024
Kind
B2
Abstract

The present invention relates to an electric vehicle charging connector ( 100 ) comprising an external enclosure ( 104 ) configured to receive and guide a cable ( 101 ) from a back ( 111 ) end to a front end ( 113 ) of the electric vehicle charging connector ( 100 ) and to enclose a compartment ( 102 ) in the front end accommodating power contacts, wherein the electric vehicle charging connector ( 100 ) further comprises an active cooling element ( 130 ).

Claims (26)

1. An electric vehicle charging connector comprising:

an external enclosure configured to receive and guide a cable from a back end to a front end of the electric vehicle charging connector and to enclose a compartment in the front end accommodating power contacts;

wherein the electric vehicle charging connector further comprises an active cooling element;

wherein the external enclosure further comprises a protective filter or a protective membrane configured to protect from an external environment.

2. The electric vehicle charging connector according to claim 1 , wherein the active cooling element is a fan.

3. The electric vehicle charging connector according to claim 1 , wherein the protective filter or the protective membrane is configured to supply the active cooling element with fresh air or to blast air from the active cooling element to the external environment.

4. The electric vehicle charging connector according to claim 3 , wherein the external enclosure further comprises additional holes configured to supply the active cooling element with fresh air or to blast air from the active cooling element through the additional holes to the external environment.

5. The electric vehicle charging connector according to claim 1 , wherein the electric vehicle charging connector further comprises an inner enclosure, wherein the external enclosure encloses the inner enclosure and the inner enclosure encloses the compartment for the power contacts.

6. The electric vehicle charging connector according to claim 5 , wherein the electric vehicle charging connector further comprises a heat pipe.

7. The electric vehicle charging connector according to claim 6 , wherein the heat pipe comprises an evaporator arranged inside the inner enclosure, a condenser arranged in a free space inside the external enclosure and outside the inner enclosure, and a thermal bridge element connecting the evaporator with the condenser; and

wherein the active cooling element is arranged in the free space inside the external enclosure.

8. The electric vehicle charging connector according to claim 1 , wherein the external enclosure comprises an inner structure configured to guide air flow such that it passes elements to be cooled.

9. The electric vehicle charging connector according to claim 1 , comprising a control unit and a temperature sensor, wherein the control unit is configured to control the active cooling element according to a temperature measured by the temperature sensor.

10. A charging station comprising an electric vehicle charging connector according to claim 1 .

11. A charging station according to claim 10 , further comprising a low voltage interface providing low voltage energy to the electric vehicle charging connector.

12. A method of using a fan in an electric vehicle charging connector according to claim 1 .

13. The electric vehicle charging connector according to claim 2 , wherein the external enclosure further comprises a protective filter or a protective membrane configured to supply the active cooling element with fresh air or to blast air from the active cooling element to the external environment.

14. The electric vehicle charging connector according to claim 13 , wherein the external enclosure further comprises additional holes configured to supply the active cooling element with fresh air or to blast air from the active cooling element through holes to the external environment.

15. The electric vehicle charging connector according to claim 2 , wherein the electric vehicle charging connector further comprises an inner enclosure, wherein the external enclosure encloses the inner enclosure and the inner enclosure encloses the compartment for the power contacts.

16. The electric vehicle charging connector according to claim 2 , wherein the electric vehicle charging connector further comprises a heat pipe.

17. The electric vehicle charging connector according to claim 16 ,

wherein the heat pipe comprises an evaporator arranged inside an inner enclosure, a condenser arranged in a free space inside the external enclosure and outside the inner enclosure, and a thermal bridge element connecting the evaporator with the condenser; and

wherein the active cooling element is arranged in the free space inside the external enclosure.

18. The electric vehicle charging connector according to claim 2 , wherein the external enclosure comprises an inner structure configured to guide the air flow such that it passes elements to be cooled.

19. The electric vehicle charging connector according to claim 2 , comprising a control unit and a temperature sensor, wherein the control unit is configured to control the cooling element according to a temperature measured by the temperature sensor.

20. A charging station comprising an electric vehicle charging connector according to claim 2 .

Assignments (3)
CHANGE OF NAME Recorded Jan 7, 2023
From: ABB B.V.
To: ABB E-MOBILITY B.V.
Reel/Frame 062320/0490 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2022
From: ABB SCHWEIZ AG
To: ABB B.V.
Reel/Frame 062205/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2022
From: GARCIA-FERRE, FRANCISCO; KAUFMANN, LILIAN; HEMRLE, JAROSLAV; FAHY, ELISE; KHEIRI, PEDRAM
To: ABB SCHWEIZ AG
Reel/Frame 061532/0050 →
Priority Claims (1)
EP 20208721 · Nov 19, 2020 · regional
Continuity (1)
Related Publication 20220153155A1 · May 19, 2022