IP Library Granted Patent US 11,999,216
Granted Patent B2
US 11,999,216 · App. 17/537,268 · Granted Jun 4, 2024

Temperature management systems and methods for electric vehicle

Inventors: James Harper (Greenville, SC); Kevin Myers (Greenville, SC); David Lai (Redwood City, CA)
Assignee: Phoenix Motor, Inc.
B60H1/00278B60H1/00371B60H1/00392B60L58/24H01M10/625H01M10/63H01M10/6556H01M10/6568H01M10/66B60Y2200/91B60Y2306/05H01M2220/20
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Quick Facts
Patent No.
US 11,999,216
App. No.
17/537,268
Granted
Jun 4, 2024
Kind
B2
Abstract

A temperature control system for an electric vehicle includes a cabin temperature control system configured to control flow of a refrigerant through one or more heat exchangers to control a temperature of a cabin of the electric vehicle, a battery temperature control system configured to control the flow of a coolant through one or more heat exchangers to control a temperature of a battery system of the electric vehicle, and a power electronics temperature control system configured to control the flow of coolant through one or more heat exchangers to control a temperature of one or more power electronics. In a first configuration of the temperature control system, the battery temperature control system and the power electronics temperature control system may be thermally isolated, and, in a second configuration, the battery temperature control system and the power electronics temperature control system may thermally interact.

Claims (38)

1. A temperature control system for an electric vehicle, comprising:

a cabin temperature control system configured to control flow of a refrigerant through one or more heat exchangers to control a temperature of a cabin of the electric vehicle;

a battery temperature control system configured to control the flow of a coolant through a plate heat exchanger to control a temperature of a battery system of the electric vehicle; and

a power electronics temperature control system configured to control a flow of coolant through one or more heat exchangers to control a temperature of one or more power electronics,

wherein, in a first configuration of the temperature control system, the battery temperature control system and the power electronics temperature control system are thermally isolated, and, in a second configuration, the battery temperature control system and the power electronics temperature control system thermally interact wherein in a first cooling mode the battery temperature control system is cooled using only the plate heat exchanger, and

wherein in a second cooling mode the battery temperature control system is cooled by both the plate heat exchanger and at least one of a plurality of inside air heat exchangers.

2. The temperature control system of claim 1 , wherein the cabin temperature control system comprises the plurality of inside air heat exchangers.

3. The temperature control system of claim 1 , wherein the plate heat exchanger is connected in parallel with at least one of the inside air heat exchangers.

4. The temperature control system of claim 1 , wherein the plurality of inside air heat exchangers comprise a curb side inside air heat exchanger and a street side inside air heat exchanger.

5. The temperature control system of claim 4 , further comprising a first expansion valve adjacent to the plate heat exchanger and a second expansion valve adjacent to the curb side and/or street side inside air heat exchangers.

6. The temperature control system of claim 5 , wherein, in the first and/or the second cooling mode, the first expansion valve is upstream of the plate heat exchanger and the second expansion valve is upstream of the curb side and/or street side inside air heat exchangers.

7. The temperature control system of claim 5 , wherein, in a heating mode, the first expansion valve is downstream of the plate heat exchanger and the second expansion valve is downstream of the curb side and/or street side inside air heat exchangers.

8. A method of operating a temperature control system of an electric vehicle, comprising:

directing a flow of a coolant through fluid conduits of a battery temperature control system to control a temperature of a battery system of the electric vehicle and/or through fluid conduits of a power electronics temperature control system to control the temperature of power electronics of the electric vehicle;

selecting between a first configuration and a second configuration of the temperature control system, wherein, in the first configuration, the coolant in the fluid conduits of the battery temperature control system does not intermix with the coolant in the fluid conduits of the power electronics temperature control system, and in the second configuration, the coolant in the fluid conduits of the battery temperature control system intermixes with the coolant in the fluid conduits of the power electronics temperature control system, and

cooling the battery temperature control system by both a plate heat exchanger and at least one of a plurality of inside air heat exchangers.

9. The method of claim 8 , wherein in the first configuration, the battery system and the power electronics are thermally isolated from each other, and in the second configuration the battery system and the power electronics are thermally coupled together via the coolant.

10. The method of claim 8 , further comprising:

controlling the flow of the coolant through the battery temperature control system and through the power electronics temperature control system by at least one control valve, wherein the at least one control valve is a four-way control valve.

11. The method of claim 8 , further comprising:

selectively controlling the flow of a refrigerant through a cabin temperature control system of the electric vehicle, wherein the cabin temperature control system comprises the plurality of inside air heat exchangers.

12. The method of claim 8 , further comprising:

connecting the plate heat exchanger in parallel with at least one of the inside air heat exchangers.

13. The method of claim 8 , wherein the plurality of inside air heat exchangers comprise a curb side inside air heat exchanger and a street side inside air heat exchanger.

14. The method of claim 13 , further comprising:

positioning a first expansion valve adjacent to the plate heat exchanger; and

positioning a second expansion valve adjacent to the curb side and/or street side inside air heat exchangers.

15. The method of claim 14 , further comprising:

positioning the first expansion valve upstream of the plate heat exchanger; and

positioning the second expansion valve upstream of the curb side and/or street side inside air heat exchangers.

16. An electric vehicle, comprising:

a body enclosing a cabin, wherein a temperature in the cabin is regulated by a cabin temperature control system;

a battery system to power the electric vehicle, wherein a temperature of the battery system is regulated by a battery temperature control system;

one or more power electronics, wherein a temperature of the one or more power electronics is regulated by a power electronics temperature control system, the power electronics being cooled in series with the battery system using an outside air heat exchanger, and inside air heat exchanger, and a plate heat exchanger; and

a controller configured to selectively (a) thermally decouple the cabin temperature control system, the battery temperature control system, and the power electronics temperature control system from each other, and (b) thermally couple at least two of the cabin temperature control system, the battery temperature control system, and the power electronics temperature control system together.

17. The electric vehicle of claim 16 , wherein the controller thermally couples at least two of the cabin temperature control system, the battery temperature control system, and the power electronics temperature control system together by directing a fluid flowing through one of the cabin temperature control system, the battery temperature control system, or the power electronics temperature control system to flow through another of the cabin temperature control system, the battery temperature control system, and the power electronics temperature control system, or transferring heat between fluids flowing through at least two of the cabin temperature control system, the battery temperature control system, and the power electronics temperature control system.

18. The electric vehicle of claim 16 , wherein the battery temperature control system and the power electronics temperature control system are connected in series.

19. The electric vehicle of claim 16 , wherein the battery temperature control system is cooled via coolant pumped from the battery temperature control system and passing through a control valve, the plate heat exchanger, and back to the battery temperature control system.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2026
From: PHOENIX MOTOR, INC.
To: PHOENIXEV INC.
Reel/Frame 074190/0454 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2024
From: PROTERRA OPERATING COMPANY, INC.
To: PHOENIX MOTOR, INC.
Reel/Frame 067220/0112 →
CHANGE OF NAME Recorded Apr 25, 2022
From: PROTERRA INC.
To: PROTERRA OPERATING COMPANY, INC.
Reel/Frame 059789/0254 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2021
From: HARPER, JAMES; MYERS, KEVIN; LAI, DAVID
To: PROTERRA INC.
Reel/Frame 058232/0481 →
Continuity (2)
Continuation 16429222 · Jun 3, 2019
Related Publication 20220219504A1 · Jul 14, 2022
Cited By (1)
US 12,384,223