IP Library Granted Patent US 11,666,472
Granted Patent B2
US 11,666,472 · App. 17/537,476 · Granted Jun 6, 2023

Ankle orthosis

Inventors: David T. Johnson (Charlottesville, VA); Evan Eckersley (Charlottesville, VA); Ben Scire (Hopkinton, MA); Carter Kitchin (Charlottesville, VA)
Assignee: Icarus Medical, LLC
A61F5/0125A61F2005/0139A61F2005/0165
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Quick Facts
Patent No.
US 11,666,472
App. No.
17/537,476
Granted
Jun 6, 2023
Kind
B2
Abstract

A multi-axis rotation control ankle brace, wherein the direction and magnitude of force can be controlled around three axes of the ankle joint through an adjustable tensioning apparatus. The device may be applied to address conditions such as chronic ankle instability, foot drop, or osteoarthritis by providing such forces around the joint as an external-muscle tendon system to improve function, reduce pain, or restore mobility of the user. While more are contemplated herein, five preferred embodiments are specifically disclosed in the current application. Three preferred embodiments comprise a proximal portion and a distal portion, wherein the proximal portion is anchored above the ankle joint and houses, in aspects, the adjustment mechanism. The proximal portion is connected to the distal portion by tensioning or compressive elements, through which forces can be controlled by the user via the adjustment mechanism. In other preferred embodiments, the device is comprised of one continuous mesh, sock or sleeve through which tension can be controlled by the user. In other preferred embodiments, the device is personalized to the user through multiple aspects including user-enabled adjustment of forces around the joint. The device may be customized by 3D printing a device based on a digital scan, and therefore conforms to the user's ankle and foot.

Claims (31)

1. An ankle orthosis wearable relative to an ankle and a foot of a wearer, the ankle orthosis comprising:

a proximal portion affixable above the ankle of the wearer;

a distal portion extendable below the ankle of the wearer; and

a tensioning apparatus including an adjustment mechanism and a tensioning element including at least one cable extending outward therefrom, the at least one cable connecting the proximal portion to the distal portion and extending within the distal portion below the ankle of the wearer;

wherein the adjustment mechanism, via the at last one cable, controls a plurality of forces with respect to more than one axis of rotation of an ankle joint of the wearer.

2. The ankle orthosis of claim 1 , wherein the proximal portion and the distal portion of the ankle orthosis are connected by one or more hinges.

3. The ankle orthosis of claim 2 , further comprising one or more slots, wherein the one or more slots are optionally contained within at least one side of the hinge.

4. The ankle orthosis of claim 1 , further comprising one or more sensors, wherein the one or more sensors collect information on wearer compliance, range of motion, biomechanical alignment and function, stability, relative position, gait, joint health, biometrics, or combinations thereof.

5. The ankle orthosis of claim 4 , wherein the information is used to design or modify the ankle orthosis, to effect a function of other external or implantable devices, or to apply or adjust corrective or assistive force or forces across and/or around the ankle joint of the wearer.

6. The ankle orthosis of claim 1 , wherein the tensioning element comprising an energy storage element, elastomeric material, elastomer, band, web, webbing, spring, piston, electromagnetic material, or combinations thereof.

7. The ankle orthosis of claim 1 , further comprising a tension adjusting mechanism, at least one cable portion, and, optionally, at least one elastomeric band, elastomeric web, or elastomeric material, that can be adjust tensile force or forces along one or more axes.

8. The ankle orthosis of claim 1 , further comprising one or more moveable anchor or anchor points, wherein the one or more moveable anchor or anchor points direct the plurality of forces generated by the tensioning element across and/or around the axes of rotation of the ankle joint of the wearer.

9. The ankle orthosis of claim 1 , further comprising one or more channels, wherein the one or more channels direct the plurality of forces generated by the tensioning element across and/or around the axes of rotation of the ankle joint of the wearer.

10. The ankle orthosis of claim 1 , wherein the proximal portion of the ankle orthosis optionally connects to a knee orthosis and/or a hip orthosis.

11. The ankle orthosis of claim 1 , wherein the distal portion of the ankle orthosis optionally connects to and/or integrates with a foot orthotic.

12. The ankle orthosis of claim 1 , wherein the adjustment mechanism is motorized, and wherein the plurality of forces generated by the tensioning apparatus are adjusted or changed automatically, partially automatically, or manually.

13. The ankle orthosis of claim 1 , wherein a boot, shoe, or other footwear comprise the ankle orthosis or are integrated with the ankle orthosis.

14. The ankle orthosis of claim 1 , wherein all or part of the proximal portion and/or the distal portion of the ankle orthosis are connected to or integrated with a shoe, a boot, or other footwear.

15. The ankle orthosis of claim 1 , wherein the ankle orthosis is affixed using a rigid material, a semi-rigid material, an inelastic material, an elastic material, or combinations thereof.

16. The ankle orthosis of claim 1 , wherein the tensioning element further comprises one or more adjustable springs or one or more elastomeric element, wherein the one or more adjustable springs or the one or more elastomeric element store a compressive force or forces.

17. The ankle orthosis system of claim 1 , where the at least one cable and the cable guide extending within the distal portion includes being extendable below the ankle and underneath the foot of the wearer.

18. An ankle orthosis wearable relative to an ankle and a foot of a wearer, the ankle orthosis comprising:

a proximal cuff affixable above the ankle of the wearer;

a sock extendable below the ankle of the wearer and encapsulating the foot of the wearer; and

a tensioning apparatus including an adjustment mechanism and a tensioning element including at least one cable extending outward therefrom, the at least one cable connecting the proximal cuff to the sock;

wherein the adjustment mechanism via the at least one cable, controls a plurality of forces with respect to more than one axis of rotation of an ankle joint of the wearer.

19. The ankle orthosis of claim 18 , wherein the at least one cable is removably attached to one or more different areas of the sock.

20. The ankle orthosis of claim 18 , wherein the at least one cable is connected to one more cable guides.

21. The ankle orthosis of claim 18 , wherein the tensioning element comprises an energy storage element, elastomeric material, elastomer, band, web, webbing, spring, piston, electromagnetic material, or combinations thereof.

22. The ankle orthosis of claim 18 wherein the tensioning element is operably attached to one or more preset or predetermined locations on the sock.

23. The ankle orthosis of claim 18 , further comprising one or more sensors, wherein the force or forces provided by the tensioning element are automatically adjusted based on information provided by the one or more sensors.

Assignments (2)
LIEN Recorded May 25, 2023
From: ICARUS MEDICAL, LLC
To: BANK OF CLARKE
Reel/Frame 063761/0232 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2022
From: JOHNSON, DAVID T; ECKERSLEY, EVAN; SCIRE, BEN; KITCHIN, CARTER; MILLER, PHILIP
To: ICARUS MEDICAL, LLC
Reel/Frame 059396/0554 →
Continuity (8)
Continuation In Part 17211635 · Mar 24, 2021
Continuation 17074542 · Oct 19, 2020
Division 15585968 · May 3, 2017
Continuation In Part 17074571 · Oct 19, 2020
Continuation In Part 15585968 · May 3, 2017
Continuation In Part PCTUS2020047904 · Aug 26, 2020
Provisional Application 62331315 · May 3, 2016
Related Publication 20220079794A1 · Mar 17, 2022