IP Library Granted Patent US 11,631,944
Granted Patent B2
US 11,631,944 · App. 17/539,472 · Granted Apr 18, 2023

Insulation displacement contact system

Inventor: Brent Lybrand (Fountain Inn, SC)
Assignee: KYOCERA AVX COMPONENTS CORPORATION
H01R9/053H01R9/223H01R4/24H01R4/2416
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Quick Facts
Patent No.
US 11,631,944
App. No.
17/539,472
Granted
Apr 18, 2023
Kind
B2
Abstract

An insulation displacement contact system includes a first insulation displacement contact, a second insulation displacement contact, and a cover having a first portion over the first insulation displacement contact and a second portion over the second insulation displacement contact. The cover includes a retention gap between the first portion and the second portion to engage the cover with a first pair of prongs of the first insulation displacement contact. The first portion of the cover includes a first ledge and a second ledge configured to engage the cover with a second pair of prongs of the first insulation displacement contact.

Claims (40)

1. An insulation displacement contact system, the system comprising:

a first insulation displacement contact;

a second insulation displacement contact; and

a cover comprising a first portion over the first insulation displacement contact and a second portion over the second insulation displacement contact,

wherein the cover further comprises a retention gap between the first portion and the second portion to engage the cover with a first pair of prongs of the first insulation displacement contact; and

wherein the first portion of the cover comprises a first ledge and a second ledge configured to engage the cover with a second pair of prongs of the first insulation displacement contact.

2. The system of claim 1 , wherein the first portion of the cover further comprises a first top wall, a first side wall, and a second side wall, wherein the first top wall comprises a bowed surface, and wherein the first side wall and the second side wall are biased towards each other.

3. The system of claim 2 , wherein the second portion of the cover comprises a second top wall, a third side wall, and a fourth side wall, wherein the second top wall comprises a non-bowed surface, and wherein the third side wall and the fourth side wall are substantially parallel to one another.

4. The system of claim 3 , wherein the retention gap comprises a first engagement surface between the first side wall and the third side wall and a second engagement surface between the second side wall and the fourth side wall.

5. The system of claim 4 , wherein the retention gap extends from the first engagement surface to the second engagement surface.

6. The system of claim 4 , wherein a first prong of the first pair of prongs comprises a first flange and a second prong of the first pair of prongs comprises a second flange, and wherein the first flange is configured to rest over the first engagement surface and the second flange is configured to rest on the second engagement surface to secure the cover with the first insulation displacement contact and the second insulation displacement contact.

7. The system of claim 4 , wherein the first engagement surface, the second engagement surface, the first ledge, and the second ledge electrically connect the first portion of the cover to the first insulation displacement contact.

8. The system of claim 1 , wherein a first prong of the second pair of prongs comprises a first flange that is configured to rest over the first ledge of the cover and a second prong of the second pair of prongs comprises a second flange that is configured to rest over the second ledge of the cover.

9. The system of claim 1 , wherein the first insulation displacement contact is a ground contact, and wherein the second insulation displacement contact is a signal contact.

10. A cover for an electrical contact, the cover comprising:

a first portion having a first top wall, a first side wall, and a second side wall;

a second portion having a second top wall, a third side wall, and a fourth side wall; and

a retention gap between the first portion and the second portion,

wherein the first portion is configured to be assembled over a first contact connected to an electrical component;

wherein the second portion is configured to be assembled over a second contact connected to the electrical component;

wherein the first side wall comprises a first ledge opposite the retention gap, and wherein the first ledge is configured to engage with a first flange of the first contact; and wherein the second side wall comprises a second ledge opposite the retention gap,

wherein the second ledge is configured to engage with a second flange of the first contact, and

wherein the retention gap comprises a first engagement surface between the first side wall and the third side wall and a second engagement surface between the second side wall and the fourth side wall, wherein the retention gap extends from the first engagement surface to the second engagement surface.

11. The cover of claim 10 , wherein the first top wall comprises a bowed surface, and the first side wall and the second side wall are biased towards one another, to compress a portion of a cable assembled between the first contact upon assembly of the first portion over the first contact.

12. The cover of claim 10 , wherein the first engagement surface is configured to rest under a third flange of the first contact and the second engagement surface is configured to rest under a fourth flange of the first contact to secure the cover over the first contact and the second contact.

13. The cover of claim 10 , wherein the first engagement surface, the second engagement surface, the first ledge, and the second ledge are configured to electrically connect the first portion to the first contact upon assembly of the cover over the first contact.

14. The cover of claim 10 , wherein the second top wall comprises a non-bowed surface that is configured to maintain a gap between the second top wall and a portion of a cable engaged between the second contact upon assembly of the second portion over the second contact, and wherein the third side wall and the fourth side wall are substantially parallel to one another.

15. A method comprising:

positioning a carrier having a first contact and a second contact engaged therein over an electrical component for assembling the first contact and the second contact onto the electrical component;

assembling the first contact and the second contact onto the electrical component;

disengaging the carrier from the first contact and the second contact upon assembling the first contact and the second contact onto the electrical component;

engaging a cable between the first contact and the second contact upon disengaging the carrier; and

securing a cover over the cable, the first contact, and the second contact by engaging a first ledge of the cover with a first prong of the first contact, engaging a second ledge of the cover with a second prong of the first contact, engaging a first engagement surface of the cover defined in a retention gap between a first portion and a second portion of the cover with a third prong of the first contact, and engaging a second engagement surface of the cover defined in the retention gap with a fourth prong of the first contact.

16. The method of claim 15 , wherein the electrical component is a printed circuit board.

17. The method of claim 15 , further comprising securing the first contact and the second contact in retention slots of the carrier for engaging the first contact and the second contact with the carrier.

18. The method of claim 15 , wherein engaging the cable between the first contact and the second contact comprises:

securing the cable within a cavity of a seating tool;

positioning the seating tool having the cable secured therein over the first contact and the second contact; and

applying downward force to the seating tool towards the electrical component, wherein the downward force transfers the cable from the cavity of the seating tool to the first contact and the second contact.

19. The method of claim 15 , wherein the first contact is a ground contact and the second contact is a signal contact.

Continuity (2)
Provisional Application 63148413 · Feb 11, 2021
Related Publication 20220255247A1 · Aug 11, 2022
Cited By (1)
US 12,620,733