Ceiling fan and blade
A ceiling fan assembly comprising a motor, a mount for coupling to a structure and for suspending the motor, and a ceiling fan blade comprising only a blade body for coupling to the motor, wherein the ceiling fan blade is formed from a molded pulp comprising at least one of paper fibers, plant fibers, or wood fibers.
1. A ceiling fan assembly comprising:
a motor having a rotor with a blade mount;
a mount for coupling to a structure and for suspending the motor; and
a ceiling fan blade comprising a molded pulp blade body of molded and compressed pulp slurry, with the pulp slurry comprising at least one of paper fibers, plant fibers, or wood fibers.
2. The ceiling fan assembly of claim 1 further comprising a coating provided on at least the molded pulp portion of the body.
3. The ceiling fan assembly of claim 1 , wherein the molded pulp is made from one of a recycled material or biodegradable material.
4. The ceiling fan assembly of claim 1 wherein the ceiling fan blade further comprises a ceiling fan blade base and a topper which attaches to the ceiling fan blade base, with the topper at least partially formed from the molded pulp.
5. The ceiling fan assembly of claim 4 wherein the topper further includes a grommet portion extending into a mount hole of the ceiling fan blade base.
6. The ceiling fan assembly of claim 4 wherein the topper is smaller than the ceiling fan blade base defining a peripheral edge along at least a portion of the ceiling fan blade base that is unoccupied by the topper.
7. The ceiling fan assembly of claim 1 wherein the ceiling fan blade is formed of a first portion and a second portion, with each portion including an interior surface, collectively defining an interior for the ceiling fan blade.
8. The ceiling fan assembly of claim 7 wherein the first portion and the second portion are connected by a living hinge.
9. The ceiling fan assembly of claim 7 wherein one of the first portion or the second portion further includes a set of stops.
10. The ceiling fan assembly of claim 9 wherein the first portion or the second portion that does not include the set of stops, includes a set of stop receptacles, with the set of stop receptacles adapted to receive the set of stops.
11. The ceiling fan assembly of claim 1 wherein the blade further includes a skeleton, and the molded pulp is formed about at least a portion of the skeleton.
12. The ceiling fan assembly of claim 11 wherein the skeleton includes a set of perforations to facilitate adhesion of the molded pulp to the skeleton.
13. The ceiling fan assembly of claim 12 wherein the skeleton includes a wire frame extending around a periphery of at least a portion of the blade.
14. The ceiling fan assembly of claim 11 further comprising a core coupled to the skeleton, and wherein the molded pulp is formed over the core.
15. The ceiling fan assembly of claim 14 wherein the core is made from a foam.
16. A method of forming a blade for a ceiling fan, the method comprising: forming a molded pulp blade body from a molded and compressed pulp slurry comprising at least one of paper fibers, plant fibers, or wood fibers.
17. The method of claim 16 , wherein the forming comprises shaping and not cutting.
18. The method of claim 16 , wherein forming further comprises forming two halves of the blade body from the molded pulp.
19. The method of claim 18 further comprising attaching the two halves to form the blade body.