IP Library Granted Patent US 12,414,825
Granted Patent B2
US 12,414,825 · App. 17/543,325 · Granted Sep 16, 2025

Surgical arm

Inventors: Luke David Ronald Hares (Milton, GB); Steven James Randle (Warwickshire, GB)
Assignee: CMR SURGICAL LIMITED
A61B34/30A61B2034/305B25J9/06
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Quick Facts
Patent No.
US 12,414,825
App. No.
17/543,325
Granted
Sep 16, 2025
Kind
B2
Abstract

A surgical robot comprising an articulated arm, the arm having a terminal portion comprising: a distal segment having an attachment for a surgical instrument; an intermediate segment; and a basal segment whereby the terminal portion is attached to the remainder of the arm; a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis; and a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis; wherein: the intermediate segment comprises a third articulation permitting relative rotation of the distal segment and the basal segment about third and fourth axes; and the first, second and third articulations are arranged such that in at least one configuration of the third articulation the first and second axes are parallel and the third and fourth axes are transverse to the first axis.

Claims (39)

1. A robot arm, the arm having a terminal portion comprising:

a distal segment having a single connector located on a first axis, the connector being configured to detachably attach a surgical instrument having one or more joints to the distal segment;

an intermediate segment;

a basal segment whereby the terminal portion is attached to a remainder of the robot arm;

a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about the first axis; and

a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis; wherein:

the intermediate segment comprises a third articulation permitting relative rotation of the distal segment and the basal segment about third and fourth axes;

the first, second and third articulations are arranged such that in a straight configuration of the terminal portion:

the first and second axes are collinear;

the third and fourth axes are transverse to each other;

the third and fourth axes are transverse to the first axis; and

the third and fourth axes intersect each other,

and wherein the robot arm is a surgical robot arm.

2. A robot arm as claimed in claim 1 , wherein the connector is fixed relative to the distal segment such that it maintains a fixed relative orientation between the distal segment and the instrument.

3. A robot arm as claimed in claim 1 , wherein the first articulation is a revolute joint, and the second articulation is a revolute joint.

4. A robot arm as claimed in claim 1 , wherein the third articulation is a spherical joint or a pair of revolute joints.

5. A robot arm as claimed in claim 4 , wherein the third articulation is a universal joint.

6. A robot arm as claimed in claim 1 , wherein the connector for the surgical instrument is only articulable relative to the basal segment using the first, second and third articulations.

7. A robot arm as claimed in claim 1 , comprising a surgical instrument attached to the connector.

8. A robot arm as claimed in claim 1 , wherein the connector is configured to detachably attach the surgical instrument to the distal segment such that the surgical instrument extends in a direction substantially along the first axis.

9. A robot arm as claimed in claim 1 , wherein the robot arm comprises:

a base; and

a proximal portion extending between the base and the basal segment of the terminal portion of the arm, the proximal portion being articulated along its length and being rigidly connected to the basal segment.

10. A robot arm as claimed in claim 9 , wherein the proximal portion comprises:

a first arm segment;

a second arm segment coupled to the first arm segment by a first arm articulation whereby the second arm segment can rotate relative to the first arm segment about a first arm axis;

a third arm segment coupled to the second arm segment by a second arm articulation whereby the third arm segment can rotate relative to the second arm segment about a second arm axis;

a fourth arm segment coupled to the third arm segment by a third arm articulation whereby the fourth arm segment can rotate relative to the third arm segment about a third arm axis; and

a fifth arm segment coupled to the fourth arm segment by a fourth arm articulation whereby the fifth arm segment can rotate relative to the fourth arm segment about a fourth arm axis; wherein

the second arm axis is transverse to the first arm axis, the third arm axis is transverse to the second arm axis and the fourth arm axis is transverse to the third arm axis; and

the fourth and third arm segments together form an elongate limb that extends in a direction along the third arm axis.

11. A robot arm as claimed in claim 10 , wherein the first, second, third and fourth arm articulations are revolute joints, and the fifth arm segment is only articulable relative to the base using the first, second, third and fourth arm articulations.

12. A robot arm as claimed in claim 10 , wherein the base is arranged such that the first arm axis is offset from vertical by at least 20°.

13. A robot arm as claimed in claim 10 , wherein the fifth arm segment is rigidly attached to the basal segment of the terminal portion of the arm, and the fifth arm segment and the basal segment together form an elongate limb that extends in a direction along the second axis.

14. A robot arm as claimed in claim 13 , wherein the second axis is transverse to the fourth arm axis.

15. A robot arm as claimed in claim 13 , wherein the fourth arm axis is offset from the second axis in a direction perpendicular to the second axis.

16. A robot arm as claimed in claim 9 , wherein the base is directly mountable to the floor or ceiling of an operating theatre or to a mobile trolley or cart.

17. A robot arm as claimed in claim 1 , wherein the third articulation is constituted by a joint having an intermediate member capable of moving about a first spherical joint with respect to the basal segment and about a second spherical joint with respect to the distal segment, the first and second spherical joints being constrained to move in a plane with respect to the intermediate member.

18. A robot arm as claimed in claim 1 , wherein the robot arm is configured to perform surgical tasks.

Assignments (4)
SECURITY INTEREST Recorded Mar 25, 2025
From: CMR SURGICAL LIMITED
To: TRINITY CAPITAL INC., AS AGENT
Reel/Frame 070629/0172 →
CHANGE OF ADDRESS Recorded Jun 10, 2022
From: CMR SURGICAL LIMITED
To: CMR SURGICAL LIMITED
Reel/Frame 060331/0696 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2022
From: HARES, LUKE DAVID RONALD; RANDLE, STEVEN JAMES
To: CAMBRIDGE MEDICAL ROBOTICS LIMITED
Reel/Frame 058881/0534 →
CHANGE OF NAME Recorded Feb 3, 2022
From: CAMBRIDGE MEDICAL ROBOTICS LIMITED
To: CMR SURGICAL LIMITED
Reel/Frame 058882/0017 →
Priority Claims (1)
GB 1404065 · Mar 7, 2014 · national
Continuity (3)
Continuation 15910302 · Mar 2, 2018
Continuation 15024291
Related Publication 20220087757A1 · Mar 24, 2022
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