IP Library Granted Patent US 11,781,714
Granted Patent B2
US 11,781,714 · App. 17/543,639 · Granted Oct 10, 2023

LED-filaments and LED-filament lamps

Inventors: Gang Wang (Sunnyvale, CA); Jun-Gang Zhao (Fremont, CA); Yi-Qun Li (Danville, CA)
Assignee: Bridgelux, Inc.
F21K9/232C09K11/617C09K11/7774C09K11/77348H01L25/0753H01L33/504H01L33/60H01L2933/0091
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Quick Facts
Patent No.
US 11,781,714
App. No.
17/543,639
Granted
Oct 10, 2023
Kind
B2
Abstract

An LED-filament comprising: a partially light transmissive substrate; a plurality of LED chips on a front face of the substrate; a photoluminescence material that is in direct contact with and covers all of the plurality of LED chips; and a light scattering layer that is in direct contact with and covers at least the photoluminescence material, wherein the light scattering layer comprises particles of light scattering material, and wherein the photoluminescence material comprises broadband green to red photoluminescence materials and narrowband red photoluminescence material.

Claims (42)

1. An LED-filament comprising:

a partially light transmissive substrate;

a plurality of LED chips on a front face of the substrate;

a photoluminescence material layer that is in direct contact with and covers all of the plurality of LED chips; and

a light scattering layer which is in direct contact with and covers at least the photoluminescence material layer and a back face of the substrate,

wherein the light scattering layer contains particles of a light scattering material,

wherein the photoluminescence material layer comprises broadband green to red photoluminescence material and narrowband red photoluminescence material,

wherein there is no photoluminescence material layer on the back face of the substrate, and

wherein light emitted from the LED-filament is emitted through the light scattering layer covering the photoluminescence material layer and the back face of the substrate.

2. The LED-filament of claim 1 , wherein the photoluminescence material layer comprises a single—layer structure comprising a single layer containing the broadband green to red photoluminescence material and the narrowband red photoluminescence material.

3. The LED-filament of claim 2 , wherein the single layer is in the form of a continuous strip that covers all of the LED chips and the region of the front face of the substrate between the LED chips.

4. The LED-filament of claim 1 , wherein the photoluminescence material layer comprises a double—layer structure comprising:

a first layer containing the narrowband red photoluminescence material that is in direct contact with and covers all of the plurality of LED chips; and

a second layer containing the broadband green to red photoluminescence material that is in direct contact with and covers the first layer, and

wherein the light scattering layer is in direct contact with and covers the second layer.

5. The LED-filament of claim 4 , wherein the first layer is in the form of a continuous strip that covers all of the LED chips and the region of the front face of the substrate between the LED chips.

6. The LED-filament of claim 1 , wherein the light scattering material is white in color.

7. The LED-filament of claim 1 , wherein, in an off-state, the LED-filament appears white in color.

8. The LED-filament of claim 1 , wherein the light scattering material is selected from the group consisting of: zinc oxide (ZnO), titanium dioxide (TiO 2 ), barium sulfate (BaSO 4 ), magnesium oxide (MgO), silicon dioxide (SiO 2 ), aluminum oxide (A 1 2 O 3 ), zirconium dioxide (ZrO 2 ) and mixtures thereof.

9. The LED-filament of claim 1 , wherein the light scattering layer comprises a mixture of the particles of the light scattering material and a light transmissive binder, and wherein a weight loading of the light scattering material to the light transmissive binder is from 0.2 wt % to 5 wt %.

10. The LED-filament of claim 1 , wherein the LED-filament has a luminous efficacy of at least 180 lm/W.

11. The LED-filament of claim 1 , wherein the narrowband red photoluminescence material is one of: K 2 SiF 6 :Mn 4+ , and K 2 TiF 6 :Mn 4+ .

12. The LED-filament of claim 1 , wherein the light scattering layer comprises a respective light scattering layer on the front and back faces of the substrate and wherein a thickness or weight loading of the particles of the light scattering material in the respective light scattering layers are different.

13. An LED-filament lamp comprising:

an LED-filament comprising:

a partially light transmissive substrate;

a plurality of LED chips on a front face of the substrate;

a photoluminescence material layer that is in direct contact with and covers all of the plurality of LED chips; and

a light scattering layer that encapsulates the LED-filament and is in direct contact with and covers at least the photoluminescence material layer and a back face of the substrate,

wherein the light scattering layer comprises particles of a light scattering material, and the photoluminescence material layer comprises broadband green to red photoluminescence material and narrowband red photoluminescence material,

wherein there is no photoluminescence material layer on the back face of the substrate,

wherein light emitted from the LED-filament is emitted through the light scattering layer covering the photoluminescence material layer and the back face of the substrate, and

wherein, in an off-state, the LED-filament appears white in color.

14. The LED-filament lamp of claim 13 , wherein the photoluminescence material layer comprises a single—layer structure comprising a single layer containing the broadband green to red photoluminescence material and the narrowband red photoluminescence material.

15. The LED-filament lamp of claim 13 , wherein the photoluminescence material layer comprises a double—layer structure comprising:

a first layer containing the narrowband red photoluminescence material that is in direct contact with and covers all of the plurality of LED chips; and

a second layer containing the broadband green to red photoluminescence material that is in direct contact with and covers the first layer, and

wherein the light scattering layer is in direct contact with and covers the second layer.

16. The LED-filament lamp of claim 13 , wherein the light scattering material is white in color.

17. The LED-filament lamp of claim 13 , wherein the light scattering material is selected from the group consisting of: zinc oxide (ZnO), titanium dioxide (TiO 2 ), barium sulfate (BaSO 4 ), magnesium oxide (MgO), silicon dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), zirconium dioxide (ZrO 2 ) and mixtures thereof.

18. The LED-filament lamp of claim 13 , wherein the light scattering layer comprises a mixture of the particles of the light scattering material and a light transmissive binder, and wherein a weight loading of the light scattering material to the light transmissive binder is from 0.2 wt % to 5 wt %.

19. The LED-filament lamp of claim 13 , wherein the narrowband red photoluminescence material is one of: K 2 SiF 6 :Mn 4+ , K 2 GeF 6 :Mn 4+ , and K 2 TiF 6 :Mn 4+ .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2025
From: INTEMATIX CORPORATION
To: BRIDGELUX, INC.
Reel/Frame 070122/0924 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2023
From: INTEMATIX CORPORATION
To: BRIDGELUX, INC.
Reel/Frame 064526/0545 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2021
From: WANG, GANG; ZHAO, JUN-GANG; LI, YI-QUN
To: INTEMATIX CORPORATION
Reel/Frame 058503/0084 →
Continuity (4)
Continuation In Part 16540019 · Aug 13, 2019
Provisional Application 62831699 · Apr 9, 2019
Provisional Application 62820249 · Mar 18, 2019
Related Publication 20220107060A1 · Apr 7, 2022
Cited By (3)
US 12,218,289 US 12,366,334 US 12,381,190