Autonomous Application of Screen Protector
An autonomous application machine installs screen protectors on mobile devices, such as cell phones. The machine has an enclosure with an interior. A cleaning station has a cleaning implement to contact a screen of the mobile device. A magazine carries a plurality of screen protectors. A lamination station has an applicator to place a screen protector from the magazine on the screen of the mobile device. A vision inspection station has a light source and a camera to initially visually inspect the screen of mobile device prior to cleaning in the cleaning station and to verify that the screen is undamaged and free of an existing screen protector; and subsequently visually inspect the screen protector on the mobile device after installation in the lamination station and to verify that the screen protector has been properly installed.
1 . An autonomous application machine configured to install screen protectors on mobile devices, the machine comprising:
a) an enclosure with an interior;
b) a cleaning station in the interior of the enclosure and comprising a cleaning implement configured to contact a screen of the mobile device;
c) a magazine in the interior of the enclosure and configured to carry a plurality of screen protectors;
d) a lamination station in the interior of the enclosure and comprising an applicator to place a screen protector from the magazine on the screen of the mobile device; and
e) a vision inspection station in the interior of the enclosure and comprising a light source and a camera capable of:
i) initially visually inspecting the screen of mobile device prior to cleaning in the cleaning station and to verify that the screen is undamaged and free of an existing screen protector; and
ii) subsequently visually inspecting the screen protector on the mobile device after installation in the lamination station and to verify that the screen protector has been properly installed.
2 . The machine in accordance with claim 1 , further comprising:
a) a chuck in the interior of the enclosure configured to carry a mobile device during installation;
b) a receptacle associated with the enclosure and accessible only outside the enclosure, the receptacle configured to initially receive the mobile device and subsequently dispense the mobile device with the screen protector thereon; and
c) the receptacle being separate from the chuck.
3 . The machine in accordance with claim 2 , further comprising:
a first pick-and-place mechanism in the interior of the enclosure and comprising a vacuum grip capable of grasping the mobile device and transporting the mobile device from the receptacle to the chuck in the interior of the enclosure in a proper orientation.
4 . The machine in accordance with claim 1 , further comprising:
a user interface carried on an exterior of the enclosure and comprising a display and an input capable of presenting the screen protector for the mobile device and receiving a selection.
5 . The machine in accordance with claim 1 , further comprising:
a user interface carried on an exterior of the enclosure and comprising a display, an input, and a payment processor for presenting a screen protector for a mobile device and an installation service for installing the screen protector on the mobile device for sale, receiving a selection and processes a payment for the screen protector and the installation service.
6 . The machine in accordance with claim 1 , wherein the lamination station and the applicator further comprises:
a) a pick-and-place mechanism with a vacuum grip capable of gripping and retrieving the screen protector with a protective film from the magazine;
b) a delamination bed to receive the screen protector with the protective film and remove the protective film; and
c) a heater associated with the vacuum grip of the pick-and-place mechanism to heat an adhesive on the screen protector.
7 . The machine in accordance with claim 1 , further comprising:
a sealing station with a vacuum chamber to seal the screen protector to the screen of the mobile device.
8 . An autonomous application machine configured to install screen protectors on mobile devices, the machine comprising:
a) an enclosure with an interior;
b) a chuck in the interior of the enclosure configured to carry a mobile device during installation;
c) a receptacle associated with the enclosure and accessible only outside the enclosure, the receptacle configured to initially receive the mobile device and subsequently dispense the mobile device with the screen protector thereon; and
d) the receptacle being separate from the chuck.
9 . The machine in accordance with claim 8 , further comprising:
a pick-and-place mechanism in the interior of the enclosure and comprising a vacuum grip capable of grasping the mobile device and transporting the mobile device from the receptacle to the chuck in the interior of the enclosure in a proper orientation.
10 . The machine in accordance with claim 8 , further comprising:
a vision inspection station in the interior of the enclosure and comprising a light source and a camera capable of:
i) initially visually inspecting the screen of mobile device prior installation of the screen protector and to verify that the screen is undamaged and free of an existing screen protector, and
ii) subsequently visually inspecting the screen protector on the mobile device after installation and to verify that the screen protector has been properly installed.
11 . The machine in accordance with claim 8 , further comprising:
a user interface carried on an exterior of the enclosure and comprising a display and an input capable of presenting the screen protector for the mobile device and receiving a selection.
12 . The machine in accordance with claim 8 , further comprising:
a user interface carried on an exterior of the enclosure and comprising a display, an input, and a payment processor for presenting a screen protector for a mobile device and an installation service for installing the screen protector on the mobile device for sale, receiving a selection and processes a payment for the screen protector and the installation service.
13 . The machine in accordance with claim 8 , further comprising:
a) a cleaning station in the interior of the enclosure and comprising a cleaning implement configured to contact a screen of the mobile device;
b) a magazine in the interior of the enclosure and configured to carry a plurality of screen protectors;
c) a lamination station in the interior of the enclosure and comprising an applicator to place a screen protector from the magazine on the screen of the mobile device;
d) a pick-and-place mechanism with a vacuum grip capable of gripping and retrieving the screen protector with a protective film from the magazine;
e) a delamination bed to receive the screen protector with the protective film and remove the protective film; and
f) a heater associated with the vacuum grip of the pick-and-place mechanism to heat an adhesive on the screen protector.
14 . The machine in accordance with claim 8 , further comprising:
a sealing station with a vacuum chamber to seal the screen protector to the screen of the mobile device.
15 . An autonomous application machine configured to install screen protectors on mobile devices, the machine comprising:
a) an enclosure with an interior;
b) a user interface carried on an exterior of the enclosure and comprising a display, an input, and a payment processor for presenting a screen protector for a mobile device and an installation service for installing the screen protector on the mobile device for sale, receiving a selection and processes a payment for the screen protector and the installation service;
c) a cleaning station in the interior of the enclosure and comprising a cleaning implement configured to contact a screen of the mobile device;
d) a magazine in the interior of the enclosure and configured to carry a plurality of screen protectors; and
e) an lamination station in the interior of the enclosure and comprising an applicator to place a screen protector from the magazine on the screen of the mobile device.
16 . The machine in accordance with claim 15 , further comprising:
a vision inspection station in the interior of the enclosure and comprising a light source and a camera capable of:
i) initially visually inspecting the screen of mobile device prior installation of the screen protector and to verify that the screen is undamaged and free of an existing screen protector; and
ii) subsequently visually inspecting the screen protector on the mobile device after installation and to verify that the screen protector has been properly installed.
17 . The machine in accordance with claim 15 , further comprising:
a) a chuck in the interior of the enclosure and configured to carry a mobile device during installation;
b) a receptacle associated with the enclosure and accessible only outside the enclosure, the receptacle configured to initially receive the mobile device and subsequently dispense the mobile device with the screen protector thereon; and
c) the receptacle being separate from the chuck.
18 . The machine in accordance with claim 15 , further comprising:
a pick-and-place mechanism in the interior of the enclosure and comprising a vacuum grip capable of grasping the mobile device and transporting the mobile device from the receptacle to the chuck in the interior of the enclosure in a proper orientation.
19 . The machine in accordance with claim 15 , wherein the lamination station and the applicator further comprises:
a) a pick-and-place mechanism with a vacuum grip capable of gripping and retrieving the screen protector with a protective film from the magazine;
b) a delamination bed to receive the screen protector with the protective film and remove the protective film; and
c) a heater associated with the vacuum grip of the pick-and-place mechanism to heat an adhesive on the screen protector.
20 . The machine in accordance with claim 15 , further comprising:
a sealing station with a vacuum chamber to seal the screen protector to the screen of the mobile device.