IP Library Granted Patent US 11,839,257
Granted Patent B2
US 11,839,257 · App. 17/547,110 · Granted Dec 12, 2023

Helmet comprising a segmented shell

Inventors: Scott R. Allen (Scotts Valley, CA); Christopher T. Pietrzak (Ben Lomond, CA); Allen Bischofberger (Ben Lomond, CA); Julio Valencia (Santa Cruz, CA)
Assignee: Bell Sports, Inc.
A42B3/283A42B3/06A42B3/063A42B3/128A42B3/281
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Quick Facts
Patent No.
US 11,839,257
App. No.
17/547,110
Filed
Dec 9, 2021
Granted
Dec 12, 2023
Kind
B2
Art Unit
3732
USPC
2/412
Abstract

A helmet includes a segmented outer shell having an upper portion and a lower portion with an elongated segmented opening extending along an interface of the upper and lower portions. The helmet also includes outer and inner energy management layers that define openings and a channel that facilitates airflow through the elongated segmented opening to provide improved ventilation.

Claims (32)

1. A helmet comprising:

a segmented outer shell comprising:

an upper portion that covers a top and crown of the helmet and;

a lower portion that covers a side and rear of the helmet, the outer shell defining an elongated segmented opening that extends along an interface of the upper and lower portions; and

an energy management liner disposed within the upper portion and the lower portion of the segmented outer shell and further comprising:

an outer energy management layer having an outer surface that directly contacts the upper portion and the lower portion of the segmented outer shell, and comprising openings formed completely through the outer energy management layer; and

an inner energy management layer disposed within the outer energy management layer, the inner energy management layer comprising a channel formed completely through the inner energy management layer that is aligned with the openings in the outer energy management layer and facilitate airflow through the elongated segmented opening.

2. The helmet of claim 1 , wherein the elongated segmented opening comprises a length greater than 3 cm and a height in a range of 0.2-1.5 cm without a radial line of sight being formed from without the helmet to the energy management liner.

3. The helmet of claim 1 , wherein the elongated segmented opening extends from an a-pillar of the faceport toward the rear of the helmet.

4. The helmet of claim 1 , further comprising a reinforcement member disposed between the upper portion and the lower portion of the segmented outer shell.

5. The helmet of claim 4 , wherein the reinforcement member is formed as a bushing coupled to a pin formed of a unitary construction with either the upper portion of the segmented outer shell or the lower portion of the segmented outer shell.

6. The helmet of claim 4 , wherein the reinforcement member is formed as a bushing made of a material softer than the outer shell.

7. The helmet of claim 1 , wherein the elongated segmented opening comprises a length in a range of 3-20 cm.

8. The helmet of claim 1 , wherein:

the outer energy management layer is formed of expanded polystyrene (EPS); and

the inner energy management layer is formed of expanded polypropylene (EPP).

9. A helmet comprising:

a segmented outer shell comprising:

an upper portion that covers a top and crown of the helmet and;

a lower portion that covers a side and rear of the helmet, the outer shell defining an elongated segmented opening that extends along an interface of the upper and lower portions; and

an energy management liner disposed within the upper portion and the lower portion of the segmented outer shell and further comprising:

an outer energy management layer having an outer surface comprising raised portions that directly contact the upper portion and the lower portion of the segmented outer shell and recessed portions that are spaced apart from the segmented outer shell, and comprising openings formed completely through the outer energy management layer; and

an inner energy management layer disposed within the outer energy management layer, the inner energy management layer comprising a channel formed completely through the inner energy management layer that is aligned, and overlap by at least 1 centimeter (cm), with the openings ( 62 ) in the outer energy management layer and facilitate airflow through the elongated segmented opening.

10. The helmet of claim 9 , wherein the elongated segmented opening comprises a length greater than 3 cm and a height in a range of 0.2-1.5 cm without a radial line of sight being formed from without the helmet to the energy management liner.

11. The helmet of claim 9 , wherein the elongated segmented opening extends from an a-pillar of the faceport toward the rear of the helmet.

12. The helmet of claim 9 , further comprising a reinforcement member disposed between the upper portion and the lower portion of the segmented outer shell.

13. The helmet of claim 9 , wherein the reinforcement member is formed as a bushing coupled to a pin formed of a unitary construction with either the upper portion of the segmented outer shell or the lower portion of the segmented outer shell.

14. The helmet of claim 13 , wherein the reinforcement member is formed as a bushing made of a material softer than the outer shell.

15. The helmet of claim 13 , wherein the elongated segmented opening comprises a length in a range of 3-20 cm.

16. The helmet of claim 9 , wherein:

the outer energy management layer is formed of expanded polystyrene (EPS); and

the inner energy management layer is formed of expanded polypropylene (EPP).

Assignments (8)
ENTITY CONVERSION Recorded Sep 17, 2025
From: BELL SPORTS, INC.
To: BELL SPORTS LLC
Reel/Frame 072908/0382 →
SECURITY INTEREST Recorded Jul 25, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; REVELYST OPERATIONS LLC; MILLETT INDUSTRIES
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS THE ADMINISTRATIVE AGENT
Reel/Frame 072238/0250 →
SECURITY INTEREST Recorded Jan 3, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; MILLETT INDUSTRIES; REVELYST OPERATIONS LLC
To: FORTRESS CREDIT CORP., AS COLLATERAL AGENT
Reel/Frame 069817/0586 →
RELEASE OF SECURITY INTEREST Recorded Nov 27, 2024
From: CAPITAL ONE, NATIONAL ASSOCIATION
To: BELL SPORTS, INC.; BUSHNELL INC.; BUSHNELL HOLDINGS, INC.; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; LOGAN OUTDOOR PRODUCTS, LLC; STONE GLACIER, INC.; VISTA OUTDOOR OPERATIONS LLC; FOX HEAD, INC.
Reel/Frame 069459/0808 →
TERMINATION AND RELEASE OF TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2024
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: AMMUNITION OPERATIONS LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES, INC.; STONE GLACIER, INC.; VISTA OUTDOOR OPERATIONS LLC; WAWGD NEWCO, LLC; FOX HEAD, INC.; SIMMS FISHING PRODUCTS LLC
Reel/Frame 066959/0001 →
SECURITY INTEREST Recorded Aug 5, 2022
From: AMMUNITION OPERATIONS LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; FOX HEAD, INC.; LOGAN OUTDOOR PRODUCTS, LLC; QUIETKAT, INC.; STONE GLACIER, INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR SALES LLC
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 061085/0706 →
SECURITY INTEREST Recorded Aug 5, 2022
From: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; NORTHSTAR OUTDOORS, LLC; QUIETKAT, INC.; STONE GLACIER, INC.; STONEY POINT PRODUCTS, INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR SALES LLC; WAWGD NEWCO, LLC; VISTA OUTDOOR INC.
To: JPMORGAN CHASE BANK, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 061521/0747 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2022
From: ALLEN, SCOTT R.; PIETRZAK, CHRISTOPHER T.; BISCHOFBERGER, ALLEN; VALENCIA, JULIO
To: BELL SPORTS, INC.
Reel/Frame 059615/0881 →