Mechanical stop assembly
Solar trackers that may be advantageously employed on sloped and/or variable terrain to rotate solar panels to track motion of the sun across the sky include bearing assemblies and other mechanical features configured to address mechanical challenges posed by the sloped and/or variable terrain that might otherwise prevent or complicate use of solar trackers on such terrain.
1 . A tracker comprising:
a bearing assembly configured for clockwise rotation around a first axis and counterclockwise rotation around the first axis;
an impact surface structure coupled to the bearing assembly and comprising an impact surface;
an impact bracket assembly coupled to the bearing assembly and comprising a plurality of plates and an impact bar extending between the plates, the impact bar configured to contact the impact surface of the impact surface structure to stop at least one of the clockwise rotation of the bearing assembly around the first axis at a first maximum angle of rotation and the counterclockwise rotation of the bearing assembly around the first axis at a second maximum angle of rotation;
a solar module mounting structure coupled to the bearing assembly and spaced apart from the impact bracket assembly and configured to rotate with the bearing assembly around the first axis; and
a solar module attached to the solar module mounting structure.
2 . The tracker of claim 1 , wherein the impact surface structure is a foundation supporting the bearing assembly.
3 . The tracker of claim 2 , wherein the plurality of plates comprise two plates extending parallel to each other in a first direction and comprising an attachment end and an opposite end to the attachment end, the two plates attached at the attachment end to the bearing assembly,
the impact bracket assembly comprising an impact bar extending in a second direction perpendicular to the first direction to be between and to connect the opposite ends of the two plates, the impact bar configured to contact the impact surface of the foundation to stop at least one of the clockwise rotation of the bearing assembly around the first axis at a first maximum angle of rotation and the counterclockwise rotation of the bearing assembly around the first axis at a second maximum angle of rotation.
4 . The tracker of claim 1 , wherein the solar module mounting structure is a torque tube.
5 . The tracker of claim 4 , wherein the torque tube has a rectangular or round cross-section.
6 . The tracker of claim 1 , wherein the plurality of plates each respectively comprise a hole arranged to accommodate at least one cable or a cable-supporting bracket.
7 . The tracker of claim 1 , wherein the bearing assembly comprises a bearing support, at least one bearing attached to the bearing support, and a shaft attached to the at least one bearing and extending along the first axis.
8 . The tracker of claim 7 , wherein the bearing support comprises bearing slots arranged to allow the at least one bearing to move such that the shaft is rotated around a second axis perpendicular to the first axis.
9 . The tracker of claim 7 , wherein the bearing assembly is a straight bearing assembly and the shaft is a straight bearing shaft, and the at least one bearing is attached to the bearing support and the straight bearing shaft.
10 . The tracker of claim 7 , wherein the bearing assembly is a flexure bearing assembly comprising a flexure plate configured to allow flexing of the flexure bearing assembly about a third axis perpendicular to the first axis.
11 . The tracker of claim 7 , wherein the bearing assembly is an articulated bearing assembly comprising an articulating joint.
12 . A tracker comprising:
a bearing assembly configured for clockwise rotation around a first axis and counterclockwise rotation around the first axis;
an impact surface structure coupled to the bearing assembly and comprising a foundation supporting the bearing assembly, the foundation comprising an impact surface;
an impact bracket assembly coupled to the bearing assembly configured to contact the impact surface of the impact surface structure to stop at least one of the clockwise rotation of the bearing assembly around the first axis at a first maximum angle of rotation and the counterclockwise rotation of the bearing assembly around the first axis at a second maximum angle of rotation;
a solar module mounting structure coupled to the bearing assembly and configured to rotate with the bearing assembly around the first axis; and
a solar module attached to the solar module mounting structure,
wherein the impact bracket assembly comprises two plates extending parallel to each other in a first direction and each comprising an attachment region at a midpoint and two opposing ends, the two plates attached at the attachment region to the bearing assembly,
the impact bracket assembly comprising two impact bars extending in a second direction perpendicular to the first direction to be between and to connect facing ones of the two opposing ends of the two plates to each other, one of the two impact bars configured to contact the impact surface of the foundation to stop the clockwise rotation of the bearing assembly around the first axis at a first maximum angle of rotation and an other of the two impact bars configured to contact the impact surface of the foundation to stop the counterclockwise rotation of the bearing assembly around the first axis at a second maximum angle of rotation.
13 . An impact bracket assembly comprising:
a bearing assembly configured to be coupled to an impact surface structure and configured for clockwise rotation around a first axis and counterclockwise rotation around the first axis;
two plates extending parallel to each other in a first direction and comprising an attachment end and an opposite end to the attachment end, the two plates each attached at the attachment end to the bearing assembly at a plurality of attachment points; and
an impact bar extending in a second direction perpendicular to the first direction to connect and be between and the opposite ends of the two plates, the impact bar configured to contact the impact surface structure to stop at least one of the clockwise rotation of the bearing assembly around the first axis at a first maximum angle of rotation and the counterclockwise rotation of the bearing assembly around the first axis at a second maximum angle of rotation.
14 . The impact bracket assembly of claim 13 , wherein the bearing assembly comprises a bearing support, at least one bearing attached to the bearing support, and a shaft attached to the at least one bearing and extending along the first axis.
15 . The impact bracket assembly of claim 14 , wherein the bearing support comprises bearing slots arranged to allow the at least one bearing to move such that the shaft is rotated around a second axis perpendicular with the first axis.
16 . The impact bracket assembly of claim 14 , wherein the bearing assembly is a straight bearing assembly, and the at least one bearing comprises two bearings attached to the bearing support and the shaft.
17 . The impact bracket assembly of claim 14 , wherein the bearing assembly is a flexure bearing assembly comprising a flexure plate configured to allow flexing of the flexure bearing assembly about a third axis perpendicular to the first axis.
18 . The impact bracket assembly of claim 14 , wherein the bearing assembly is an articulated bearing assembly comprising an articulating joint.
19 . The impact bracket assembly of claim 13 , wherein the impact bracket assembly comprises a cradle configured to support a solar module mounting structure to the impact bracket assembly, and the cradle comprises a sight hole arranged to allow sight of an end the solar module mounting structure secured in the cradle.