IP Library Granted Patent US 12,032,260
Granted Patent B2
US 12,032,260 · App. 17/550,090 · Granted Jul 9, 2024

Optically transparent polymer electrolyte films

Inventors: Nandan Ukidwe (Suffield, CT); James Kidwell (Maple Grove, MN); Dave Collette (South Hadley, MA)
G02F1/1508G02F2001/164
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Quick Facts
Patent No.
US 12,032,260
App. No.
17/550,090
Granted
Jul 9, 2024
Kind
B2
Abstract

Provided are electrolyte films or cells for use in variety of applications, such as electrochromic windows. An electrolytic film comprises a polymer layer, such as thermoplastic polyurethane or polymethyl methacrylate, and an electrolyte within the polymer layer. The electrolyte comprises a salt and a plasticizer. The plasticizer comprises one or more materials that are selected to provide sufficient conductivity and optical transparency for operation of the electrolyte film in an application requiring substantial optical clarity and switching speed, such as a smart window.

Claims (45)

1. An electrolyte film comprising:

a polymer layer;

an electrolyte within the polymer layer, wherein the electrolyte comprises a salt and a plasticizer; and

wherein an Ra between the plasticizer and the polymer layer is less than about 3.79.

2. The film of claim 1 , wherein the film comprises a haze of about 2% or less as measured by ASTM D1003-13.

3. The film of claim 1 , wherein the film has an ionic conductivity of at least about 3.85×10 −5 Siemens/cm.

4. The film of claim 1 , wherein the electrolyte is substantially liquid.

5. The film of claim 1 , wherein the electrolyte is a gel.

6. The film of claim 1 , wherein the plasticizer comprises a mixture of propylene carbonate and diethyl carbonate.

7. The film of claim 6 , wherein the propylene carbonate has a volume percentage of about 50% to about 85% of the mixture.

8. The film of claim 1 , wherein the plasticizer comprises an organic carbonate and a second material selected from the group consisting of dibenzoate, an acrylate monomer, a phthalate, an aliphatic ester, a non-aliphatic ester, an ethylene glycol bis, a trimellitate, a sebacate, an adipate, a terephthalate, a gluterate, a glyceride, an azelate, a maleate, an epoxidized soybean oil, glycols and polyethers, organophosphates, alkyl citrates, glycerol and acetylated monoglycerides or a mixture thereof.

9. The film of claim 8 , wherein the second material has a volume percentage of about 20% to about 80% of the plasticizer.

10. The film of claim 8 , wherein the organic carbonate is selected from the group consisting of diethyl carbonate, propylene carbonate, ethylene carbonate, gammabutryrolactone, dimethyl carbonate, methyl ethyl carbonate, glycerin carbonate, butylene carbonate, alkylene carbonate and combinations thereof.

11. The film of claim 8 , wherein the organic carbonate is selected from the group consisting of diethyl carbonate, propylene carbonate and ethylene carbonate.

12. The film of claim 8 , wherein the second material is selected from the group consisting of a dibenzoate plasticizer and an acrylic monomer.

13. The film of claim 12 , wherein the second material has a volume percentage of about 20% to about 80% of the plasticizer.

14. The film of claim 1 wherein the salt is a lithium salt.

15. The film of claim 1 , wherein the polymer layer comprises a thermoplastic polyurethane (TPU).

16. An electrolyte film comprising:

a polymer layer;

an electrolyte within the polymer layer, wherein the electrolyte comprises a salt and a plasticizer; and

wherein the plasticizer comprises a mixture of propylene carbonate and diethyl carbonate and the propylene carbonate has a volume percentage of about 50% to about 85% of the mixture.

17. The electrolyte film of claim 16 , wherein the plasticizer consists of propylene carbonate and diethyl carbonate.

18. The electrolyte film of claim 16 , wherein the polymer layer comprises a thermoplastic polyurethane and wherein the Ra between the thermoplastic polyurethane and the plasticizer is about 3.79 or less.

19. An electrolyte film comprising:

a polymer layer;

an electrolyte within the polymer layer, wherein the electrolyte comprises a salt and a plasticizer; and

wherein the plasticizer comprises an organic carbonate selected from the group consisting of propylene carbonate, diethyl carbonate, and ethylene carbonate and a material selected from the group consisting of dibenzoate, an acrylate monomer or a mixture thereof.

20. The film of claim 19 , wherein the polymer layer comprises an aliphatic thermoplastic polyurethane.

21. The film of about 21, wherein the material comprises at least 20% by volume of the plasticizer.

22. The film of about 19 , wherein the material comprises at least 45% by volume of the plasticizer.

23. The film of claim 19 , wherein the plasticizer comprises at least two materials selected from the group consisting of propylene carbonate, diethyl carbonate, and ethylene carbonate.

24. An electrochromic cell comprising:

first and second layers of an optically transparent material; and

an ion conductive layer between the first and second layers, the ion conductive layer comprising:

a polymer layer;

a salt; and

a plasticizer, wherein an Ra between the plasticizer and the polymer layer is less than about 3.79.

25. The electrochromic cell of claim 24 , wherein the ion conductive layer comprises a haze of about 2% or less as measured by ASTM D1003-13.

26. The electrochromic cell of claim 24 , wherein the ion conductive layer has an ionic conductivity of at least about 3.85×10 −5 Siemens/cm.

27. The electrochromic cell of claim 24 , wherein the plasticizer comprises an organic carbonate and a material selected from the group consisting of a dibenzoate, an acrylate monomer, a phthalate, an aliphatic ester, a non-aliphatic ester, an ethylene glycol bis, a trimellitate, a sebacate, an adipate, a terephthalate, a gluterate, a glyceride, an azelate, a maleate, an epoxidized soybean oil, glycols and polyethers, organophosphates, alkyl citrates, glycerol and acetyl a ted monoglycerides or a mixture thereof.

28. The electrochromic cell of claim 24 , further comprising first and second electrochromic layers disposed between the first and second layers of optically transparent material and the ion conductive layer.

29. A window comprising the electrochromic cell of claim 24 .

30. The window of claim 29 , wherein the electrochromic cell has a switching speed of less than about 1 minute.

31. The window of claim 29 , wherein the electrochromic cell has a transmittance of at least about 80%.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: UKIDWE, NANDAN
To: ARGOTEC LLC
Reel/Frame 061285/0859 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: KIDWELL, ALEXANDER JAMES
To: CONWED PLASTICS LLC
Reel/Frame 061285/0958 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: COLLETTE, DAVID
To: ARGOTEC LLC
Reel/Frame 061286/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: ARGOTEC LLC
To: DELSTAR TECHNOLOGIES, INC.
Reel/Frame 061286/0165 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: CONWED PLASTICS LLC
To: DELSTAR TECHNOLOGIES, INC.
Reel/Frame 061286/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: ARGOTEC LLC
To: SWM LUXEMBOURG
Reel/Frame 061286/0372 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: CONWED PLASTICS LLC
To: SWM LUXEMBOURG
Reel/Frame 061286/0439 →
Continuity (2)
Provisional Application 63126221 · Dec 16, 2020
Related Publication 20220187669A1 · Jun 16, 2022