Biplane wireless power transfer pad
Described herein is a structure, the implementation of which may result in optimization of power transfer within a wireless power transfer pad. Such a structure comprises two planes in parallel that each comprise multiple windings. Additionally, the structure may include two magnetic structures that each pass through the centers of the multiple windings of one of the respective planes. In some embodiments, a magnetic structure may include a main section and two vertical sections. In some cases, the magnetic structure may further include at least one side section that connects with a vertical section.
1. An apparatus comprising:
a first wireless power transfer (“WPT”) pad comprising:
a first winding comprising a first conductive loop, the first winding being aligned with a first plane;
a second winding comprising a second conductive loop, the second winding also aligned with the first plane; and
a first magnetic structure comprising:
a first main section;
a first vertical section extending from the first main section that passes through an interior area of the first winding;
a second vertical section extending from the first main section that passes through an interior area of the second winding;
a first side section coupled to the first vertical section at an end distal to the first main section; and
a second side section coupled to the second vertical section at an end distal to the first main section,
wherein, the main section, the first and second vertical sections, and the first and second side sections of the first magnetic structure comprise a ferromagnetic material; and
a second WPT pad comprising:
a third winding comprising a third conductive loop, the third winding being aligned with a second plane that is parallel to the first plane;
a fourth winding comprising a fourth conductive loop, the fourth winding also aligned with the second plane; and
a second magnetic structure comprising:
a second main section;
a third vertical section extending from the second main section that passes through an interior area of the third winding; and
a fourth vertical section extending from the second main section that passes through an interior area of the fourth winding,
wherein the first WPT pad and the second WPT pad are configured to transfer power wirelessly, wherein the second main section and the third and fourth vertical sections of the second magnetic structure comprise a ferromagnetic material, and
wherein an end of each of the third and fourth vertical sections facing the first WPT pad comprises an area smaller than an area of a surface of the first and second side sections facing the second WPT pad.
2. The apparatus of claim 1 , wherein a distance between a center of the end of the third vertical section and a center of the end of the fourth vertical section facing the first WPT pad substantially matches a distance between a center of the surface of the first side section and the surface of the second side section facing the second WPT pad.
3. The apparatus of claim 1 , wherein each winding on the first WPT pad has an opposite polarity as a winding on the second WPT pad aligned with the winding on the first WPT pad creating an electromagnetic flux pathway across gaps between aligned windings of the first WPT pad and the second WPT pad.
4. The apparatus of claim 1 , wherein the first and second windings are connected and the third and fourth windings are connected and wound to create opposite polarities at the first and second windings.
5. The apparatus of claim 1 , wherein the first and second vertical sections of the first magnetic structure are substantially perpendicular to the first and second windings where the first and second vertical sections pass the interior area of the first and second windings.
6. The apparatus of claim 1 , further comprising a first capacitor bank comprising one or more capacitors, the first capacitor bank connected to the first winding and located in a center section of the first winding and further comprising a second capacitor bank comprising one or more capacitors, the second capacitor bank connected to the second winding and located in a center section of the second winding.
7. The apparatus of claim 6 , wherein the first winding connects with the first capacitor bank and the second winding connects with the second capacitor bank along a centerline running through the first WPT pad.
8. The apparatus of claim 7 , wherein the first winding and the second winding are wound symmetrical with respect to the centerline.
9. The apparatus of claim 1 , wherein the WPT pad is a first WPT pad and further comprising second WPT pad located adjacent to the first WPT pad, wherein the first and second WPT pads are configured to transfer power wirelessly over a gap between the first and second side sections and an end of each vertical sections of the second WPT pad.
10. A wireless power transfer system comprising:
a first wireless power transfer (“WPT”) pad comprising:
a first set of windings aligned within a first plane; and
a first magnetic structure comprising a plurality of vertical sections and a plurality of side sections comprising a side section for each vertical section of the plurality of side sections, the vertical sections each pass through an interior area of individual windings of the first set of windings, each of the side sections connecting to an end of a vertical section, wherein the plurality of vertical sections of the first magnetic structure each comprise a ferromagnetic material; and
a second WPT pad comprising:
a second set of windings aligned within a second plane; and
a second magnetic structure comprising a plurality of vertical sections that each pass through an interior area of individual windings of the second set of windings, wherein the second plane is parallel to, and offset from, the first plane, wherein the plurality of vertical sections of the second magnetic structure each comprise a ferromagnetic material,
wherein an end of each of the plurality of vertical sections facing the first WPT pad comprises an area smaller than an area of a surface of each of the plurality of side sections facing the second WPT pad.
11. The wireless power transfer system of claim 10 , wherein a quantity of the windings of the first set of windings is equal to a quantity of windings in the second set of windings and wherein a geometrical pattern of a layout of the first set of winding matches a geometrical pattern of the second set of windings.
12. The wireless power transfer system of claim 10 , wherein a center of each of the plurality of side sections align with a center of corresponding vertical sections of the plurality of vertical sections of the second magnetic structure.
13. The wireless power transfer system of claim 10 , wherein the windings on one of the first WPT pad and the second WPT pad transmitting power are connected to a three-phase power source.
14. The wireless power transfer system of claim 10 , wherein:
the first set of windings comprises four windings;
the plurality of vertical sections of the first magnetic structure comprises four vertical sections, each passing through the interior area of a respective winding of the four windings of the first set of windings;
the plurality of side sections comprises four side sections;
the second set of windings comprises four windings; and
the plurality of vertical sections of the second magnetic structure comprises four vertical sections, each passing through the interior area of a respective winding of the four windings of the second set of windings.
15. A wireless power transfer (“WPT”) pad comprising:
a first winding comprising a first conductive loop, the first winding being aligned with a plane;
a second winding comprising a second conductive loop, the second winding also aligned with the plane; and
a first magnetic structure comprising at least a main section, a first vertical section, a second vertical section, a first side section, and a second side section, wherein the first vertical section passes through an interior area of the first winding and is coupled to the first side section and the second vertical section passes through an interior area of the second winding and is coupled to the second side section, wherein the main section, the first and second vertical sections, and the first and second side sections of the first magnetic structure comprise a ferromagnetic material, and wherein the first and second side sections each have a cross sectional area in a direction parallel to the plane that is larger than a cross sectional area of each of the first and second vertical sections in a direction parallel to the plane.