IP Library Granted Patent US 12,173,414
Granted Patent B2
US 12,173,414 · App. 17/552,805 · Granted Dec 24, 2024

Cathodic protection system and method

Inventor: Jacob Chamoun (Somerville, MA)
Assignee: Xerox Corporation
C23F13/04C23F13/20C23F13/22C23F2213/10C23F2213/20
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Quick Facts
Patent No.
US 12,173,414
App. No.
17/552,805
Granted
Dec 24, 2024
Kind
B2
Abstract

A system comprises a cathodic protection system having an anode and configured to protect a protected structure from corrosion. The system comprises a monitoring circuit operatively coupled to the cathodic protection system. The monitoring circuit comprises an electrical-to-optical transducer. The electrical-to-optical transducer is configured to generate a light signal in response to electrical current flowing between the protected structure and the anode of the cathodic protection system, the protected structure and a reference electrode, or the reference electrode and the anode.

Claims (45)

1. A system, comprising:

a cathodic protection system comprising an anode and configured to protect a protected structure from corrosion;

a monitoring circuit operatively coupled to the cathodic protection system, the monitoring circuit comprising an electrical-to-optical transducer; and

the electrical-to-optical transducer configured to generate a light signal in response to electrical current flowing between the protected structure and the anode of the cathodic protection system, or in response to electrical current flowing between the protected structure and a reference electrode, or in response to electrical current flowing between the reference electrode and the anode;

wherein the monitoring circuit further comprises a coupling circuit comprising a voltage converter, the voltage converter configured to:

step up a voltage generated responsive to the electrical current; and

drive the electrical-to-optical transducer with the stepped up voltage.

2. The system of claim 1 , wherein the anode is a sacrificial anode configured to supply electrons for the electrical current.

3. The system of claim 1 , wherein the anode is an inert anode and the cathodic protection system comprises a power supply that supplies electrons for the electrical current.

4. The system of claim 1 , wherein the electrical-to-optical transducer is in series between the anode and the protected structure.

5. The system of claim 1 , further comprising a power subsystem configured to supply power to the system.

6. The system of claim 5 , wherein the power subsystem includes an energy harvesting device comprising one or more of:

a photovoltaic cell circuit;

a thermoelectric circuit;

a piezoelectric circuit; and

a hysteretic circuit configured to harvest energy from galvanic corrosion.

7. The system of claim 6 , wherein the power subsystem includes an energy storage device coupled to receive and store energy from the energy harvesting device, the energy storage device comprising one or both of a battery and a capacitor.

8. The system of claim 5 , wherein the power subsystem comprises a power-over-fiber apparatus configured to convert optical energy carried by an optical fiber into electrical energy.

9. The system of claim 1 , wherein the electrical-to-optical transducer comprises at least one of a light emitting diode, a laser diode, and a superluminescent device.

10. The system of claim 1 , wherein the electrical-to-optical transducer includes or is coupled to an encoder, the encoder configured to encode the light signal according to a predefined encoding scheme.

11. The system of claim 10 , wherein the encoding scheme comprises one of amplitude modulation encoding, frequency modulation encoding, pulse width modulation encoding, and digital encoding.

12. The system of claim 1 , further comprising data acquisition circuitry optically coupled to the electrical-to-optical transducer via a fiber-optic link, the data acquisition circuitry comprising an analyzer configured to measure presence, absence, and an extent of corrosion at the protected structure using the light signal.

13. The system of claim 1 , wherein the electrical-to-optical transducer is configured to generate the light signal in response to a trigger stimulus.

14. The system of claim 1 , wherein the electrical-to-optical transducer is configured to generate the light signal in response to a trigger stimulus received from a remote source via a fiber-optic link between the remote source and the electrical-to-optical transducer.

15. A method, comprising:

protecting a protected structure from corrosion using a cathodic protection system comprising an anode;

monitoring for corrosion at the protected structure using a monitoring circuit comprising an electrical-to-optical transducer;

generating, by the electrical-to-optical transducer, a light signal in response to electrical current flowing between the protected structure and the anode, or in response to electrical current flowing between the protected structure and a reference electrode, or in response to electrical current flowing between the reference electrode and the anode;

stepping up a voltage generated responsive to the electrical current using a voltage converter;

driving the electrical-to-optical transducer with the stepped up voltage; and

communicating the light signal to a remote data acquisition system via a fiber-optic link.

16. The method of claim 15 , wherein the anode is a sacrificial anode.

17. The method of claim 15 , wherein the anode is an inert anode.

18. The method of claim 15 , comprising generating power for the monitoring circuit using an energy harvesting device.

19. The method of claim 15 , comprising generating power for the monitoring circuit using a power-over-fiber apparatus.

20. The method of claim 15 , comprising encoding the light signal according to a predefined encoding scheme to produce an encoded light signal.

21. The method of claim 20 , comprising measuring, by the remote data acquisition system, presence, absence, and an extent of corrosion at the protected structure using the encoded light signal.

22. The method of claim 15 , wherein the light signal is generated in response to a trigger stimulus.

23. The method of claim 15 , wherein the electrical-to-optical transducer generates the light signal in response to a trigger stimulus received from a remote source via the fiber-optic link between the remote source and the electrical-to-optical transducer.

24. A system, comprising:

a cathodic protection system comprising an anode and configured to protect a protected structure from corrosion;

a monitoring circuit operatively coupled to the cathodic protection system, the monitoring circuit comprising an electrical-to-optical transducer; and

the electrical-to-optical transducer configured to generate a light signal in response to electrical current flowing between the protected structure and the anode of the cathodic protection system, or in response to electrical current flowing between the protected structure and a reference electrode, or in response to electrical current flowing between the reference electrode and the anode;

wherein the electrical-to-optical transducer includes or is coupled to an encoder, the encoder configured to encode the light signal according to a predefined encoding scheme.

25. The system of claim 24 , wherein the encoding scheme comprises one of amplitude modulation encoding, frequency modulation encoding, pulse width modulation encoding, and digital encoding.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2026
From: XEROX CORPORATION
To: GENESEE VALLEY INNOVATIONS, LLC
Reel/Frame 075020/0755 →
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2021
From: CHAMOUN, JACOB
To: PALO ALTO RESEARCH CENTER INCORPORATED
Reel/Frame 058525/0357 →
Continuity (1)
Related Publication 20230193480A1 · Jun 22, 2023