IP Library Granted Patent US 12,036,724
Granted Patent B2
US 12,036,724 · App. 17/557,990 · Granted Jul 16, 2024

Seals for aerial vehicles

Inventors: Kevin Roach (Sandpoint, ID); Chaokun Gong (Sunnyvale, CA); Chase Haegele (San Francisco, CA)
B29C63/0065B29C63/02B29C65/78B64B1/40B64B1/58B29C51/303B29L2022/022
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Quick Facts
Patent No.
US 12,036,724
App. No.
17/557,990
Granted
Jul 16, 2024
Kind
B2
Abstract

Aspects of the disclosure relate to envelopes for aerial vehicle. The aerial vehicle may include an envelope including a plurality of gores. The aerial vehicle may also include a seal arranged between a pair of the plurality of gores, the seal including six layers of envelope material heat-sealed together.

Claims (31)

1. An aerial vehicle comprising:

an envelope including a plurality of gores having a seal arranged between a pair of adjacent gores extending along the common edges of the adjacent gores, said seal having a arrangement of layers of envelope material comprising:

a first layer of envelope material defined by a first strip of envelope material;

adjacent to the first layer of the envelope material is a second layer of the envelope material which is a second strip of envelope material stacked on top of the first strip;

a first gore of envelope material, the first gore having a first gore edge portion extending along the length of the first gore adjacent and stacked on top of said second strip defining a third layer;

a second gore of envelope material, the second gore having a second gore edge portion, the second gore edge portion aligned with and stacked on top of the first gore edge portion defining a fourth layer;

a folded portion of envelope material having a c-shaped arrangement and stacked on top of said second gore edge portion, wherein said folder portion defines a fifth layer adjacent to said second gore edge portion and a sixth layer folded overtop of said fifth layer;

a tendon carried between said fifth and sixth layers of said folded portion; and

wherein the seal includes all six layers of envelope material sealed together and retains the tendon within the folded portion.

2. The aerial vehicle of claim 1 , wherein the strip is overlapping exterior surfaces of the first gore and the second gore.

3. The aerial vehicle of claim 1 , wherein the second gore is aligned on a first side of the first gore.

4. The aerial vehicle of claim 3 , wherein the first strip overlaps with the first gore on a second side of the first gore, opposite the first side.

5. The aerial vehicle of claim 3 , wherein the second strip is adjacent the first strip on a side opposite the first gore.

6. The aerial vehicle of claim 1 , wherein the seal area comprises a heat-sealed area.

7. The aerial vehicle of claim 1 , wherein the envelope material comprises a biaxial oriented polyethylene film.

8. The aerial vehicle of claim 1 , wherein the folded portion overlaps the second gore on a side opposite the first gore.

9. The aerial vehicle of claim 1 , wherein the seal area extends along a first portion of the first gore and a first portion of the second gore.

10. The aerial vehicle of claim 9 , wherein a second portion of the first gore and a second portion of the second gore are not within the seal area.

11. The aerial vehicle of claim 1 , further comprising a base plate connected to the envelope.

12. The aerial vehicle of claim 1 , further comprising a top plate connected to the envelope.

13. The aerial vehicle of claim 1 , further comprising a pay load attached to the envelope through a connection.

14. An aerial vehicle comprising:

an envelope including a plurality of gores having a seal arranged between a pair of adjacent gores extending along the common edges of the adjacent gores, said seal comprising:

a first gore comprising an envelope material, the first gore having a first gore edge portion;

a second gore comprising the envelope material, the second gore having a second gore edge portion, the second gore edge portion aligned with and stacked on top of the first gore edge portion;

a folded portion of envelope material having a c-shape arrangement defining a first folded layer and a second folded layer, the first and second folded layers overlapping each other and stacked on top of the second gore edge portion; and

a seal area extending through the first and second gore edge portions and the first and second folded layers.

15. The aerial vehicle of claim 14 , further comprising a tendon within the first and second folded layers.

16. The aerial vehicle of claim 14 , wherein the seal comprises:

a first strip of envelope material overlapping the first gore edge portion; and

a second strip of envelope material overlapping the first strip of envelope material.

Assignments (3)
MERGER Recorded Oct 19, 2022
From: AEROSTAR INTERNATIONAL, INC.
To: AEROSTAR INTERNATIONAL, LLC
Reel/Frame 061727/0886 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2022
From: ROACH, KEVIN; GONG, CHAOKUN; HAEGELE, CHASE
To: LOON LLC
Reel/Frame 059182/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2022
From: LOON LLC
To: AEROSTAR INTERNATIONAL, INC.
Reel/Frame 059182/0100 →
Continuity (2)
Continuation 16547150 · Aug 21, 2019
Related Publication 20220184877A1 · Jun 16, 2022