Multi-level power converters having a top and bottom high-voltage protective switches
Circuits and methods for protecting a multi-level power converter using no more than two high-voltage FET switches while allowing all or most other power switches to be low-voltage FET switches. Some embodiments provide protective high-voltage top and bottom FETs designed to saturate before the remaining low-power FET switches saturate. Other embodiments may use only low-power FETs for the power switches but provide protective circuits configured to be in an always-ON (conducting) state when in normal power conversion operation, and to quickly switch to an OFF (non-conducting) state in the event of transients or a fault condition. Optionally, one or more of the protective circuits may be used in a controlled manner to limit or block current flow during certain types of fault conditions and/or to limit in-rush current during startup of a power converter.
1. A power converter, including:
(a) a first switch having a control input for setting the first switch to an open state or to a closed state;
(b) a second switch having a control input for setting the first switch to an open state or to a closed state; and
(c) a set of one or more switches coupled in series, the set being coupled in series between the first switch and the second switch;
wherein the first switch and the second switch are set to the closed state during normal operation of the power converter, and at least one of the first switch and the second switch is set to the open state in response to one or more events.
2. The invention of claim 1 , wherein the one or more events are transient events or fault events.
3. The invention of claim 1 , wherein the power converter is a multi-level power converter.
4. The invention of claim 1 , wherein the one or more switches are low-voltage FETs.
5. The invention of claim 1 , wherein at least one of the first switch and the second switch is a FET switch.
6. The invention of claim 1 , further including a first switch controller coupled to the control input of the first switch and a second switch controller coupled to the control input of the second switch, wherein at least one of the first switch controller and the second switch controller sets the associated coupled switch to the open state in response to the one or more events.
7. The invention of claim 6 , wherein the one or more events are transient events or fault events.
8. The invention of claim 1 , wherein the first switch is an N-type FET and the second switch is a P-type FET.
9. A power converter, including:
(a) a first switch having a control input for setting the first switch to an open state or to a closed state;
(b) a second switch having a control input for setting the first switch to an open state or to a closed state; and
(c) a set of one or more switches coupled in series, the set being coupled in series between the first switch and the second switch;
wherein the first switch and the second switch are set to the closed state during normal operation of the power converter, and at least one of the first switch and the second switch is set to the open state in response to one or more events, and
wherein the first switch is a FET switch having a first breakdown characteristic and the second switch is a FET switch having a second breakdown characteristic, and the one or more switches have a breakdown characteristic that is less than the first breakdown characteristic and the second breakdown characteristic.
10. A power converter, including:
(a) a first switch having a control input for setting the first switch to an open state or to a closed state;
(b) a second switch having a control input for setting the first switch to an open state or to a closed state;
(c) a set of one or more switches coupled in series, the set being coupled in series between the first switch and the second switch; and
(d) a first auxiliary protection circuit coupled between the control input of the first switch and a source of a subsequent adjacent switch within the set of one or more switches, and a second auxiliary protection circuit coupled between the control input of the second switch and a drain of a preceding adjacent switch within the set of one or more FET power switches;
wherein the first switch and the second switch are set to the closed state during normal operation of the power converter, and at least one of the first switch and the second switch is set to the open state in response to one or more events.
11. The invention of claim 10 , wherein the first and second auxiliary protection circuits comprise Zener diodes having a Zener voltage that is sufficient to prevent damage to the respective first or second adjacent power switch.