IP Library Granted Patent US 11,993,700
Granted Patent B2
US 11,993,700 · App. 17/561,234 · Granted May 28, 2024

Catalyst system for the production of polyolefins and method of making and using same

Inventor: Jan Willem van Egmond (Charleston, WV)
Assignee: W.R. Grace & Co.—CONN.
C08L23/12C08F10/06C08F110/06C08L23/16C08L67/00C09D123/12H01G2/10C08F2410/01C08L2205/025
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,993,700
App. No.
17/561,234
Granted
May 28, 2024
Kind
B2
Abstract

Catalyst systems for polymerization of mixtures comprising an olefin include a selectivity control agent comprising at least one silicon-containing compound containing at least one C1-C10 alkoxy group bonded to a silicon atom and an amount of one or more agent compounds. The agent compound comprises C2-C13 mono- or polycarboxylic esters of aliphatic C2-C7 carboxylic acids and inertly substituted derivatives thereof. One or more polymerization catalysts may also be present. A polymerization process includes contacting an olefin or a mixture of the olefin and one or more copolymerizable comonomers under polymerization conditions with the catalyst composition.

Claims (15)

1. A composition comprising a propylene homopolymer and a C2-C13 mono- or polycarboxylic ester of aliphatic C2-C7 carboxylic acids and inertly substituted derivatives thereof, wherein the composition has a melt flow greater than 100 g/10 min, as measured in accordance with ASTM D-1238-01 at 230° C. with a 2.16 kg weight of propylene based polymers.

2. The composition of claim 1 , wherein the composition has a VOC content less than 80 ppm, as measured in accordance with VW standard PV 3341.

3. The composition of claim 1 , wherein the composition has a VOC content less than 25 ppm, as measured in accordance with VW standard PV 3341, and a melt flow less than 10 g/10 min, as measured in accordance with ASTM D-1238-01 at 230° C. with a 2.16 kg weight of propylene based polymers.

4. A propylene impact copolymer composition comprising:

a propylene-based polymer;

a propylene/ethylene copolymer dispersed within the propylene-based polymer; and

a C2-C13 mono- or polycarboxylic ester of aliphatic C2-C7 carboxylic acids and inertly substituted derivatives thereof, wherein the composition has a melt flow greater than 50 g/10 min, as measured in accordance with ASTM D-1238-01 at 230° C. with a 2.16 kg weight of propylene based polymers.

5. The composition of claim 4 , wherein the composition has a VOC content less than 30 ppm, as measured in accordance with VW standard PV 3341.

6. A polymerization process comprising:

contacting, under polymerization conditions, propylene with a catalyst composition comprising a C2-C13 mono- or polycarboxylic ester of aliphatic C2-C7 carboxylic acids and inertly substituted derivatives thereof in a first polymerization reactor;

forming an active propylene-based polymer;

contacting, under polymerization conditions, the active propylene-based polymer with at least one olefin in a second polymerization reactor; and

forming the composition of claim 4 .

7. An article comprising the composition of claim 1 .

8. An article comprising the polypropylene impact copolymer of claim 4 .

Assignments (7)
RELEASE OF SECURITY INTEREST SUPPLEMENT NO. 2, RECORDED AT REEL/FRAME 072519/0265 Recorded Feb 2, 2026
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: W. R. GRACE & CO.-CONN.
Reel/Frame 074612/0591 →
NOTES SECURITY INTEREST Recorded Jan 29, 2026
From: W. R. GRACE & CO.-CONN.; ADVANCED REFINING TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 074532/0229 →
SECURITY INTEREST Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 072519/0240 →
SECURITY AGREEMENT (NOTES) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 072520/0653 →
SECURITY INTEREST Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 072519/0265 →
SECURITY AGREEMENT (SUPPLEMENTAL NO. 2) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 072497/0481 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2021
From: VAN EGMOND, JAN WILLEM
To: W.R. GRACE & CO.-CONN.
Reel/Frame 058479/0303 →
Continuity (3)
Division 16329548
Provisional Application 62381070 · Aug 30, 2016
Related Publication 20220119632A1 · Apr 21, 2022