Postprocessing of seat belts for adding dye
Methods for marking a seat belt webbing with an infrared compound are described herein. The methods comprise ablating a surface of the seat belt webbing by directing one or more laser pulses toward the seat belt webbing; and coating the ablated surface of the seat belt webbing with the infrared compound, wherein the infrared compound increases absorptivity or reflectivity of the seat belt webbing to infrared radiation. Methods for optically monitoring operation of the seat belt webbing in a vehicle and distinguishing between proper positioning and improper positioning of the seat belt webbing are also disclosed.
1. A method for marking a seat belt webbing with an infrared compound, comprising:
ablating a surface of the seat belt webbing by directing one or more laser pulses toward the seat belt webbing; and
coating the ablated surface of the seat belt webbing with the infrared compound, wherein the infrared compound increases absorptivity or reflectivity of the seat belt webbing to infrared radiation;
wherein the one or more laser pulses have a penetration depth of 0.1 μm or greater, thereby giving the seat belt webbing a surface roughness of 0.05 μm or greater, and
wherein the seat belt webbing maintains greater than 95% of its tensile strength after coating with the infrared compound.
2. The method of claim 1 , wherein the seat belt webbing is a woven textile.
3. The method of claim 1 , wherein the seat belt webbing is derived from polyamide, polyolefin, polyester, polyether, polycarbonate, polyurethane, or a combination thereof.
4. The method of claim 1 , wherein the seat belt webbing comprises a pre-coat to render the seat belt webbing waterproof and/or anti-abrasive.
5. The method of claim 4 , wherein the pre-coat is a polymer elastomer, further wherein the polymer elastomer comprises silicone, a polyester or polyether-based polyurethane, a polycarbonate-based polyurethane, a copolymer blend of ethylene vinyl acetate and an isocyanate, or a combination thereof.
6. The method of claim 1 , further comprising directing the one or more laser pulses to ablate the seat belt webbing in a predetermined pattern.
7. The method of claim 6 , wherein the infrared compound is applied in a predetermined pattern to the seat belt webbing.
8. The method of claim 1 , wherein the infrared compound is an infrared absorptive compound.
9. The method of claim 1 , wherein the infrared compound is an infrared reflective compound.
10. The method of claim 1 , wherein the infrared compound absorbs and reflects infrared light.
11. The method of claim 1 , wherein coating the ablated surface of the seat belt webbing is performed by using a rolling mill, roller, brush, mask, dip coating, spin coating, and/or spray coating.
12. The method of claim 1 , wherein the infrared compound is provided in a carrier selected from vinyl printing ink, acrylic lacquer, polyurethane, or polyurethane lacquer.
13. The method of claim 1 , wherein greater than one laser pulse is directed at the seat belt webbing.
14. The method of claim 1 , wherein the one or more laser pulses has an operation wavelength of 1 micron or greater.
15. The method of claim 1 , wherein the one or more laser pulses is directed to the seat belt webbing with a pulse frequency of 1200 Hz or greater.
16. The method of claim 1 , wherein the one or more laser pulses is produced by a CO 2 laser.
17. The method of claim 1 , wherein the one or more laser pulses is produced by a laser with a duty of 20 to 90%.
18. The method of claim 1 , wherein the penetration depth is 0.1 μm to 1 mm.
19. The method of claim 1 , wherein the surface roughness is 0.05 μm to 0.8 μm.