Hydro demolition unit
A mobile vehicle mounted hydro demolition system comprising ultra-high pressurized water through a rotating nozzle water jet for cutting concrete, including a water supply, a vacuum blower, and a vacuum container that has offset with a dewatering bag so that incoming water can be pumped off as wastewater. A remote control gives an operator immediate adjustments of the rotational speed of the nozzle; the transverse traversing speed of the nozzle; the forward advancement of the vehicle; the number of traverses the head traverses before the vehicle advances its predetermined step; the pressure of the high-pressure pump; the amount of vacuum cfm's the blowers are producing; the steering of the vehicle; and the traversing distance of the rotating nozzle. By manipulating the above parameters the depth of removal is predictable and provides a consistent depth.
1. A mobile hydro demolition vehicle comprising:
a mobile vehicle;
a support rail mounted extending along a width of said mobile vehicle;
a control arm having a first end movable along width of said support rail by a traverse motor, a second end of said control arm movable vertically by at least one actuator hydraulic lift cylinder;
a cutting head assembly secured to said second end of said control arm, said cutting head assembly housing a drive motor coupled to a rotatable cutting head, said cutting head having a distal end including at least one high pressure water nozzle jet, said drive motor adjusting rotation speed of said cutting head;
a high pressure water pump mounted to said vehicle and fluidly coupled to said nozzle jet, said high pressure water pump coupled to a water tank;
a contoller electrically coupled to said control arm, said controller calculates a number of traverses by said cutting head to control depth of demolition and is constructed and arranged to control movement and operation of said cutting head assembly;
a shroud positionable over said cutting head assembly to contain debris in a work area loosened by said cutting head;
a vacuum system coupled to said cutting head assembly for drawing the loosened debris from the work area; and
a dewatering tank for receipt of the loosened debris drawn from the work area by said vacuum system.
2. The mobile hydro demolition vehicle according to claim 1 wherein said cutting head includes a plurality of polycrystalline diamond teeth positioned adjacent to said at least one high pressure water nozzle jet.
3. The mobile hydro demolition vehicle according to claim 1 including an encoder secured to a drive line and hydrostatic drive of said mobile vehicle, said encoder constructed and arranged to measure the distance of mobile vehicle travel in increments of 1/1000's of an inch wherein a step forward distance can be matched to a width of said cutting head and communicated to the controller.
4. The mobile hydro demolition vehicle according to claim 1 wherein said at least one actuator hydraulic lift cylinder is secured to said cutting head assembly for adjusting the depth of demolition of said cutting head with instructions received from said controller.
5. The mobile hydro demolition vehicle according to claim 1 wherein said shroud includes an adjustable side wall member forming a skirt that is slidable within a fixed side wall member allowing telescoping of said skirt to contain debris movement and increase efficiency of the vacuum system.
6. The mobile hydro demolition vehicle according to claim 5 wherein said skirt is constructed of rubber reinforced with fiber or metal.
7. The mobile hydro demolition vehicle according to claim 1 including air filters constructed and arranged to remove particles from the debris from a work area.
8. The mobile hydro demolition vehicle according to claim 1 wherein said high pressure water pump operates between 20,000 psi and 60,000 psi.
9. The mobile hydro demolition vehicle according to claim 1 wherein pressure of the high-pressure water pump and vacuum system is adjustable by said controller.
10. The mobile hydro demolition according to claim 1 including a remote control wire attached to said controller.
11. The mobile hydro demolition vehicle according to claim 1 wherein said controller is coupled to a steering motor on said mobile vehicle wherein said mobile vehicle can be steered remotely.
12. The mobile hydro demolition vehicle according to claim 1 wherein debris is drawn away from the work area with vacuum pump drawing 2,000 to 8,000 CFM with up to 27 inches of mercury.
13. The mobile hydro demolition vehicle according claim 1 wherein said dewatering tank holds between 4-8 cubic yards of debris, said dewatering tank is placed on a scissor lift that can be raised for ease of dumping.