IP Library Granted Patent US 11,815,042
Granted Patent B2
US 11,815,042 · App. 17/568,601 · Granted Nov 14, 2023

Exhaust catalyst light-off in an opposed-piston engine

Inventors: Ahmad Ghazi (San Diego, CA); Daniel M. Schum (San Diego, CA); Fabien G. Redon (San Diego, CA); Samrat M. Patil (San Diego, CA)
Assignee: Achates Power, Inc.
F02D41/0245F01N11/00F02B25/08F02B37/18F02B37/24F02B75/282F02D41/0007F02D41/0255F02D41/401F02D2041/389
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Quick Facts
Patent No.
US 11,815,042
App. No.
17/568,601
Granted
Nov 14, 2023
Kind
B2
Abstract

In an opposed-piston engine which includes a catalytic aftertreatment device in its exhaust system an exhaust gas condition indicating a catalyst temperature of the aftertreatment device is monitored. When the catalyst temperature is near or below a light-off temperature, a catalyst light-off procedure is executed to elevate the temperature of the catalyst.

Claims (19)

1. A method of operating an opposed-piston engine comprising a cylinder, an intake port near a first end of the cylinder, an exhaust port near a second end of the cylinder, a supercharger configured to pump air to the intake port, an exhaust passage configured to transport exhaust from the exhaust port, a turbocharger comprising a turbine in the exhaust passage and a compressor on an upstream side of the supercharger, a backpressure valve in the exhaust passage on a downstream side of the turbine, and a catalytic aftertreatment device in the exhaust passage, the catalytic aftertreatment device comprising a catalyst having a light-off temperature, the method comprising:

initiating compression-ignited combustion in the cylinder by cranking the opposed-piston engine;

when cranking ceases as compression-ignited combustion continues, elevating a catalyst temperature of the catalytic aftertreatment device by:

regulating the turbine and the supercharger to increase mass airflow into the intake port; and,

closing the backpressure valve;

determining an exhaust gas condition indicative of the catalyst temperature;

as an indicated catalyst temperature approaches the light-off temperature, transitioning the engine to a normal operating condition.

2. The method of claim 1 , wherein regulating the turbine and the supercharger to increase mass airflow into the cylinder comprises closing a wastegate of the turbine.

3. The method of claim 1 , wherein regulating the turbine and the supercharger to increase mass airflow into the cylinder comprises closing an adjustable element of the turbine.

4. The method of claim 1 , wherein regulating the turbine and the supercharger to increase mass airflow into the cylinder comprises increasing an aspect ratio of the turbine.

5. The method of claim 1 , wherein regulating the turbine and the supercharger to increase mass airflow into the cylinder comprises increasing a speed of the supercharger.

6. The method of claim 5 , wherein increasing the speed of the supercharger comprises changing a speed ratio of a drive device that couples the supercharger to a crankshaft of the engine.

7. The method of claim 1 , wherein determining an exhaust gas condition indicative of the catalyst temperature comprises sensing an exhaust gas temperature in the exhaust passage near an inlet of the catalytic aftertreatment device.

8. The method of claim 1 , wherein determining an exhaust gas condition indicative of the catalyst temperature comprises:

sensing a first exhaust gas temperature in the exhaust passage on an upstream side of the catalytic aftertreatment device;

sensing a second exhaust gas temperature in the exhaust passage on a downstream side of the catalytic device;

determining a temperature of the catalyst based on the first exhaust gas temperature and the second exhaust gas temperature

determining an exhaust mass flow rate value indicative of a mass flow rate of exhaust gas in the exhaust passage; and,

determining an enthalpy of the exhaust gas in the catalytic aftertreatment device based on the temperature of the catalyst and the exhaust mass flow rate.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2025
From: ACHATES POWER, INC.
To: GENERAL ATOMICS AERONAUTICAL SYSTEMS, INC.
Reel/Frame 072956/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2022
From: GHAZI, AHMAD
To: ACHATES POWER,INC.
Reel/Frame 058608/0048 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2022
From: PATIL, SAMRAT M.
To: ACHATES POWER,INC.
Reel/Frame 058608/0429 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2022
From: REDON, FABIEN G.
To: ACHATES POWER,INC.
Reel/Frame 058608/0694 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2022
From: SCHUM, DANIEL M.
To: ACHATES POWER,INC.
Reel/Frame 058608/0844 →