IP Library Granted Patent US 11,646,695
Granted Patent B2
US 11,646,695 · App. 17/576,791 · Granted May 9, 2023

System and method for enhanced watch dog in solar panel installations

Inventors: Ron Hadar (Capitola, CA); Shmuel Arditi (Discovery Bay, CA); James Bickford (Tacoma, WA)
Assignee: Tigo Energy, Inc.
H02S50/00G01R31/00H01L31/02021H02J3/38H02J3/385H02J3/388H02S50/10H04B2203/5458Y02E10/50
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Quick Facts
Patent No.
US 11,646,695
App. No.
17/576,791
Granted
May 9, 2023
Kind
B2
Abstract

A system and method for automated shutdown, disconnect, or power reduction of solar panels. A system of solar panels includes one or more master management units (MMUs) and one or more local management units (LMUs). The MMUs are in communication with the LMUs with the MMUs and LMUs “handshaking” when the system is in operation. The MMUs are connected to one or more controllers which in turn are connected to emergency detection sensors. Upon a sensor detection of an emergency, the associated MMU is notified which in turn instructs associated LMUs to take appropriate action. In the event that communication with the MMUs has been cut off, the LMUs take the initiative to shut down, disconnect, or reduce the output of associated string(s) of solar panels.

Claims (26)

1. A watchdog unit comprising:

connectors to couple the watchdog unit between a solar module and a power bus, the power bus configured to connect a plurality of solar modules to an inverter;

a local controller configured to monitor a communication sent on the power bus from a central controller remote from the solar module and determine whether the communication has been interrupted for a time period longer than a number of allowed skips; and

at least one switch configured to disconnect the solar module from the power bus in response to a determination by the location controller that the communication from the central controller has been interrupted for a time period longer than the number of allowed skips;

wherein the watchdog unit is configured to connect the solar module to the power bus when the communication is not interrupted.

2. The watchdog unit of claim 1 , further comprising a junction box housing the watchdog unit, the junction box to provide connectivity between the solar module and the power bus.

3. The watchdog unit of claim 2 , wherein the local controller is configured to control a duty cycle of the switch to control an output voltage from the junction box.

4. The watchdog unit of claim 3 , wherein the local controller is configured to operate using power from the solar module.

5. The watchdog unit of claim 1 , further comprising a bypass circuit configured to enable current in the power bus to bypass the solar module when the switch disconnects the solar module from the power bus.

6. The watchdog unit of claim 1 , wherein the watchdog unit is configured to determine irregularity in periodicity of the communication to determine whether the communication is interrupted.

7. The watchdog unit of claim 1 , wherein the communication is interrupted when a threshold of irregularity is surpassed.

8. The watchdog unit of claim 1 , wherein the communication is interrupted when the central controller fails to send the communication.

9. The watchdog unit of claim 1 , further comprising the solar module; and a junction box coupled with the solar module to provide connectivity to the power bus, wherein the watchdog unit resides in the junction box.

10. The watchdog unit of claim 1 , further configured to disconnect the solar module from the power bus when the watchdog unit receives a shutdown signal.

11. The watchdog unit of claim 1 , wherein the watchdog unit wirelessly communicates with the central controller.

12. A watchdog unit comprising: connectors to couple the watchdog unit between a solar module and a power bus, the power bus configured to connect a plurality of solar modules to an inverter, the watchdog unit configured to: verify communication with a central controller remote from the solar module; and shutdown the solar module from the power bus if communication with the central controller cannot be verified for a time period longer than a number of allowed skips.

13. The watchdog unit of claim 12 , wherein to shutdown the solar module entails disconnecting the solar module from the power bus.

14. The watchdog unit of claim 12 , wherein to verify communication: a challenge is sent to the central controller; and a response to the challenge is received.

15. The watchdog unit of claim 12 , wherein to verify communication, a communication is received within a set time from when a last communication was received.

16. The watchdog unit of claim 12 , further configured to shutdown the solar module if a shutdown signal is received.

17. The watchdog unit of claim 12 , further configured to wait for a restart signal.

18. The watchdog unit of claim 12 , further configured to draw energy from a backup energy source when a primary energy source is not available.

19. A computer-implemented method comprising: monitoring, via a computing device, a signal from a central controller remote from the computing device;

determining, via the computing device, if the signal has been lost; disconnecting, via the computing device, one or more solar modules from a power bus if the signal has been lost, the power bus configured to connect a plurality of solar modules to an inverter;

waiting, via the computing device, for a restart signal; and connecting, via the computing device, the one or more solar modules to the power bus when the restart signal is received.

20. The method of claim 19 , further comprising: enabling, via the computing device, a bypass circuit when the one or more solar modules are disconnected from the power bus, so that current continues to flow in the power bus.

Assignments (3)
SECURITY INTEREST Recorded Mar 31, 2026
From: TIGO ENERGY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 075306/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2026
From: TIGO ENERGY, INC.
To: TIGO ENERGY INNOVATIONS LLC
Reel/Frame 074447/0465 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2022
From: HADAR, RON; ARDITI, SHMUEL; BICKFORD, JAMES
To: TIGO ENERGY, INC.
Reel/Frame 058666/0069 →
Continuity (15)
Continuation 16899351 · Jun 11, 2020
Continuation 16293514 · Mar 5, 2019
Continuation 15717244 · Sep 27, 2017
Continuation 15203713 · Jul 6, 2016
Continuation 14473659 · Aug 29, 2014
Continuation 13092783 · Apr 22, 2011
Continuation In Part 12628977 · Dec 1, 2009
Continuation In Part 12411317 · Mar 25, 2009
Continuation In Part 12254780 · Oct 20, 2008
Provisional Application 61343155 · Apr 22, 2010
Provisional Application 61276753 · Sep 16, 2009
Provisional Application 61275977 · Sep 3, 2009
Provisional Application 61200601 · Dec 2, 2008
Provisional Application 61001587 · Nov 2, 2007
Related Publication 20220140784A1 · May 5, 2022
Cited By (3)
US 12,323,100 US 12,519,423 US 12,719,407