IP Library Granted Patent US 11,617,254
Granted Patent B2
US 11,617,254 · App. 17/577,197 · Granted Mar 28, 2023

Solid state lighting fixtures

Inventors: Perry Romano (Bradenton, FL); Adam Joseph Clark (Bradenton, FL)
Assignee: HLI SOLUTIONS, INC.
H05B47/19F21S8/046F21V15/01F21V21/116F21V21/30F21V23/007F21V23/008F21V23/04F21V23/0435F21V29/77H02J9/06H05B45/10H05B45/24H05B47/16F21Y2115/10H05B45/30
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Quick Facts
Patent No.
US 11,617,254
App. No.
17/577,197
Granted
Mar 28, 2023
Kind
B2
Abstract

A solid state lighting fixture that can be used in outdoor and indoor recessed lighting applications. The solid state lighting fixture has a recessed housing configured to be installed in a recess, and a solid state light assembly capable of being secured to the housing outside the recess. The solid state light assembly is at least partially made of a heat dissipating material capable transferring heat generated by the solid state light assembly to ambient air.

Claims (31)

1. An SSL fixture, comprising:

a driver housing configured to be installed in a recess of a ceiling;

an SSL assembly having an external housing and an SSL light engine with a plurality of SSL light elements, the SSL assembly securable to the driver housing outside of the recess and the driver housing, the SSL assembly spaced apart by an adjustable distance from the driver housing allowing for air flow therebetween and across the SSL assembly to dissipate heat;

dimmable drivers in the driver housing, separated from the SSL assembly, and electrically coupled to the SSL light elements; and

a plurality of mounting arms extending outward from exterior sides of the driver housing, wherein the driver housing is secured to the SSL assembly with at least two threaded components, each of the at least two threaded components engaged with one of the plurality of mounting arms, wherein the adjustable distance is adjustable by the at least two threaded components.

2. The SSL fixture of claim 1 , wherein the external housing is at least partially made of a heat dissipating material capable of transferring heat generated by the SSL light engine to ambient air, the external housing including a central cavity receiving the SSL light engine.

3. The SSL fixture of claim 2 , wherein the central cavity of the external housing has a back wall behind the SSL light engine and a side wall at least partially circumscribing the SSL light engine, wherein the back wall and the side wall absorb heat generated by the SSL light engine.

4. The SSL fixture of claim 3 , wherein the external housing comprises cast aluminum.

5. The SSL fixture of claim 3 , wherein the back wall includes a plurality of screw bosses extending toward the driver housing.

6. The SSL fixture of claim 3 , wherein the back wall includes a central orifice through which a cable extends from the SSL light engine to the dimmable drivers.

7. The SSL fixture of claim 1 , wherein the SSL assembly further comprises a cover positioned over the SSL light engine and secured to the external housing.

8. The SSL fixture of claim 1 , wherein the SSL light engine comprises a light engine board, the plurality of SSL light elements being on the light engine board, a plurality of lenses positioned over the plurality of SSL light elements, a bezel board, and a gasket between the light engine board and the bezel board.

9. The SSL fixture of claim 1 , wherein the SSL light engine is configured as cartridge secured together as one piece and replaceable as a unit.

10. The SSL fixture of claim 8 , wherein the gasket includes a plurality of apertures configured to align with the plurality of lenses.

11. The SSL fixture of claim 10 , wherein the bezel board includes a plurality of apertures configured to align with the plurality of apertures in the gasket.

12. The SSL fixture of claim 8 , wherein each of the plurality of lenses includes a plurality of alignment pins projecting from its bottom surface and configured to engage corresponding holes in the light engine board.

13. The SSL fixture of claim 12 , wherein at least one of the plurality of lenses is configured to be positioned in at least two different positions, by engaging different holes around a given one of the SSL light elements, to achieve different optical orientations.

14. The SSL fixture of claim 1 , wherein the driver housing comprises:

a driver compartment including the dimmable drivers; and

a junction box, the junction box being partitioned into a first compartment for alternating current (AC) wiring and a second compartment for low voltage wiring electrically coupled to the dimmable drivers.

15. An SSL fixture, comprising:

a driver housing configured to be installed in a recess of a ceiling;

an SSL assembly having an external housing and an SSL light engine with at least one SSL light element, the SSL assembly securable to the driver housing outside of the recess and the driver housing, the SSL assembly spaced apart by an adjustable distance from the driver housing;

dimmable drivers in the driver housing, separated from the SSL assembly, and electrically coupled to the at least one SSL light element; and

at least one mounting arm extending outward from an exterior side of the driver housing, wherein the driver housing is secured to the SSL assembly with at least one threaded component engaged with the at least one mounting arm, wherein the adjustable distance is adjustable by the at least one threaded component;

wherein the external housing of the SSL assembly is at least partially made of a heat dissipating material capable of transferring heat generated by the SSL light engine to ambient air, the external housing including a central cavity receiving the SSL light engine.

16. The SSL fixture of claim 15 , wherein the central cavity of the external housing has a back wall behind the SSL light engine and a side wall at least partially circumscribing the SSL light engine, wherein the back wall and the side wall absorb heat generated by the SSL light engine.

17. The SSL fixture of claim 16 , wherein the external housing comprises cast aluminum.

18. The SSL fixture of claim 16 , wherein the back wall includes a central orifice through which a cable extends from the SSL light engine to the dimmable drivers.

19. The SSL fixture of claim 16 , wherein the SSL light engine comprises a light engine board, the at least one SSL light element being on the light engine board, at least one lens positioned over the at least one SSL light element, a bezel board, and a gasket between the light engine board and the bezel board.

20. The SSL fixture of claim 19 , wherein the SSL light engine is configured as cartridge secured together as one piece and replaceable as a unit, wherein the gasket includes at least one aperture configured to align with the at least one lens, and wherein the bezel board includes at least one aperture configured to align with the at least one aperture in the gasket.

Assignments (7)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 059034 FRAME: 0469. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jan 25, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 066372/0590 →
NUNC PRO TUNC ASSIGNMENT Recorded Aug 5, 2022
From: HUBBELL INCORPORATED
To: HUBBELL LIGHTING, INC.
Reel/Frame 060727/0816 →
CHANGE OF NAME Recorded Aug 1, 2022
From: HUBBELL LIGHTING, INC.
To: HLI SOLUTIONS, INC.
Reel/Frame 061033/0707 →
SECURITY INTEREST Recorded Mar 11, 2022
From: HUBBELL LIGHTING, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 059242/0306 →
SECURITY AGREEMENT Recorded Feb 16, 2022
From: HUBBELL LIGHTING, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 059126/0222 →
SECURITY INTEREST Recorded Feb 11, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 059034/0469 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2022
From: ROMANO, PERRY; CLARK, ADAM JOSEPH
To: HUBBELL INCORPORATED
Reel/Frame 058834/0181 →