IP Library Patent Application 17578426
Patent Application
App. No. 17/578,426

AXIAL FLUX MOTOR HAVING A MECHANICALLY INDEPENDENT STATOR

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Quick Facts
Patent No.
US None
App. No.
17/578,426
Abstract

An axial flux motor comprising a modular stator assembly and a rotor assembly is provided.

Claims (20)

1 . An axial flux motor, comprising:

a stator assembly comprising a stator housing that accommodates a plurality of stator cores mounted in a yoke, each stator core comprising an electric wire winding;

a rotor assembly comprising a rotor housing that is interconnected by way of at least one bearing to a shaft, a plate interconnected to the shaft, and a plurality of magnets interconnected to the plate;

wherein the stator assembly is configured to interconnect to a rotor assembly of a first configuration and a rotor assembly of a second configuration without modification.

2 . The axial flux motor of claim 1 , wherein the rotor assembly of a first configuration is associated with an oil pump, and the rotor assembly of a second configuration is associated with a water pump, wherein the shaft is interconnected to an impeller.

3 . The axial flux motor of claim 1 , wherein the stator housing includes a flange that engages a flange of the rotor housing.

4 . The axial flux motor of claim 1 , wherein the stator comprises a plurality of prismatically-shaped cores that receive corresponding stator coils.

5 . The axial flux motor of claim 1 , wherein the rotor is manufactured in a sintering process comprising:

adding a first material to a die,

adding a second material to the die above the first material,

compressing the first material and the second material within the die, and

magnetizing the second material.

6 . The axial flux motor of claim 1 , wherein the electric wire winding comprises a flat wire.

7 . The axial flux motor of claim 1 , wherein the electric wire winding comprises a round wire.

8 . The axial flux motor of claim 1 , wherein the stator assembly includes an integrated control board.

9 . The axial flux motor of claim 1 , wherein the stator assembly and rotor assembly are not mechanically interconnected.

10 . The axial flux motor of claim 1 , wherein the stator assembly is devoid of any moving parts.

11 . The axial flux motor of claim 1 , wherein the stator assembly possess a stator with a substantially closed internal volume.

12 . The axial flux motor of claim 1 , wherein an internal volume of the stator assembly accommodates at least one wire extending therethrough.

13 . The axial flux motor of claim 1 , wherein the rotor resides entirely within the rotor housing, the shaft does not extend across the boundary between the rotor housing and the stator housing, and the stator resides entirely within the stator housing.

Assignments (4)
RELEASE (REEL 062116 / FRAME 0325) Recorded Jun 5, 2024
From: CITIBANK, N.A.
To: GATES CORPORATION
Reel/Frame 067626/0050 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2024
From: RUSSALIAN, VIGEL; SPEHAR, GEORGE; REABURN, STEPHEN M.
To: GATES CORPORATION
Reel/Frame 066140/0068 →
SECURITY AGREEMENT SUPPLEMENT Recorded Dec 13, 2022
From: GATES CORPORATION
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 062116/0294 →
SECURITY AGREEMENT SUPPLEMENT Recorded Dec 13, 2022
From: GATES CORPORATION
To: CITIBANK, N.A.
Reel/Frame 062116/0325 →