IP Library Granted Patent US 12,252,023
Granted Patent B2
US 12,252,023 · App. 17/583,399 · Granted Mar 18, 2025

System and a method for ensuring a defined position of a charging connector and/or for determining its mechanical condition

Inventors: Francisco Garcia-Ferre (Baden, CH); Jean-Marc Oppliger (Fislisbach, CH)
Assignee: ABB E-mobility B.V.
B60L53/16B60L53/31B60L53/35H01R13/6683H02J7/0042B60L2250/10
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Quick Facts
Patent No.
US 12,252,023
App. No.
17/583,399
Granted
Mar 18, 2025
Kind
B2
Abstract

A system and method for ensuring a defined position of a charging connector includes a signal transmitter, a corresponding signal detector unit for detecting the signal of the signal transmitter, and a holder for holding the charging connector in the defined position. A detector device detects an orientation and/or movement of the charging connector in an environmental coordinate system. The system detects a presence of the charging connector in the defined position and determines the mechanical condition of the interface or a housing of the charging connector via the signal of the signal transmitter, and compares the orientation and/or movement of the charging connector with a corresponding orientation and/or movement of the charging connector to be expected when the charging connector is in the defined position.

Claims (27)

1. A system for ensuring a defined position of a charging connector for electrically charging an electric vehicle or hybrid vehicle in a charge-free time when an interface of the charging connector is not connected to the vehicle and/or for determining the mechanical condition of said charging connector, especially the interface, the system comprising:

a signal transmitter,

a corresponding signal detector unit for detecting a signal of the signal transmitter,

a holder for holding the charging connector in the defined position, and

a detector device for detecting an orientation and movement of the charging connector in an environmental coordinate system,

wherein the system is arranged for detecting a presence of the charging connector in the defined position and for determining a mechanical condition of the interface or a housing of the charging connector via the signal of the signal transmitter as detected by the signal detector unit, and

a controller configured to compare the orientation and movement of the charging connector detected by use of the detector device and a corresponding orientation and movement of the charging connector to be expected when the charging connector is in the defined position.

2. The system of claim 1 , wherein the controller comprises:

an analyzing unit for analyzing the signal detected by the signal detector unit to detect presence of the charging connector in the defined position and to determine the mechanical state of the interface of the charging connector, and

a comparison unit for performing the comparison between the detected orientation and/or movement and the corresponding orientation and/or movement of the charging connector to be expected when the charging connector is in the defined position.

3. The system of claim 2 , wherein the signal transmitter and the signal detector unit are disposed on a side of the holder.

4. The system of claim 3 , wherein the signal transmitter and the signal detector unit are one of a magnetic signal transmitter and a magnetic signal detector unit, and an optical signal transmitter and an optical signal detector, especially of a light barrier.

5. The system of claim 4 , wherein the magnetic signal detector unit is at least one of: a hall sensor ( 17 ), an XMR sensor, and a fluxgate sensor.

6. The system of claim 5 , wherein the detector device for detecting an orientation and/or movement of the charging connector comprises at least one of a gyroscopic unit and an accelerometer unit.

7. The system of claim 6 , wherein the detector device is mountable in the charging connector.

8. The system of claim 1 , further comprising an alarming unit for outputting an alarm signal, in particular an optical and/or acoustic alarm signal, when the presence of the charging connector in the defined position is not detected by the signal detector unit after a specific period of idle time.

9. The system of claim 1 , further comprising a charging connector for electrically charging an electric vehicle or hybrid vehicle, and a holder for holding the charging connector in a charge-free time in the defined position.

10. The system of claim 9 , wherein the signal transmitter is arranged on the connector side and the detector unit is arranged on the holder side.

11. The system of claim 9 , wherein the signal detector unit is arranged on the connector side and the signal transmitter is arranged on the holder side.

12. The system of claim 9 , wherein the signal transmitter and the signal detector unit are arranged on the holder side.

13. The system of claim 9 , further comprising a charging station unit and a cable connecting the charging connector to the charging station unit.

14. The system of claim 11 , wherein the charging station unit comprises at least one of the holder, and the controller, the controller.

15. A method for ensuring a defined position of a charging connector for electrically charging an electric or hybrid vehicle in a charge-free time when an interface of the charging connector is not connected to the vehicle and/or for determining the mechanical condition of said charging connector, especially the interface, wherein the method is carried out by use of a system, the method comprising:

providing a signal transmitter, a corresponding signal detector unit for detecting a signal of the signal transmitter, and a holder for holding the charging connector in the defined position,

providing a detector device for detecting an orientation and/or movement of the charging connector in an environmental coordinate system,

wherein the presence of the charging connector in the defined position and the mechanical condition of the interface or a housing of the charging connector is detected via the signal of the signal transmitter as detected by the signal detector unit, and

comparing the orientation and/or movement of the charging connector detected by use of the detector device and a corresponding orientation and/or movement of the charging connector to be expected when the charging connector is in the defined position using a controller.

Assignments (3)
CHANGE OF NAME Recorded Jan 7, 2023
From: ABB B.V.
To: ABB E-MOBILITY B.V.
Reel/Frame 062320/0490 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2022
From: ABB SCHWEIZ AG
To: ABB B.V.
Reel/Frame 062205/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2022
From: GARCIA-FERRE, FRANCISCO; OPPLIGER, JEAN-MARC
To: ABB SCHWEIZ AG
Reel/Frame 058756/0456 →