IP Library Granted Patent US 11,746,217
Granted Patent B2
US 11,746,217 · App. 17/587,266 · Granted Sep 5, 2023

Rubber composition, crosslinked product, and tire

Inventors: Koichiro Tani (Minato-ku, JP); Naoki Sugiyama (Minato-ku, JP); Kunpei Kobayashi (Minato-ku, JP); Ryoji Tanaka (Minato-ku, JP)
Assignee: ENEOS MATERIALS CORPORATION
C08L9/06B60C1/0016B60C1/0025C08K3/36C08K3/06C08K3/22C08K5/0025C08K5/09C08K2003/2296C08L91/00
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Quick Facts
Patent No.
US 11,746,217
App. No.
17/587,266
Granted
Sep 5, 2023
Kind
B2
Abstract

A method for producing a rubber composition may include: mixing modified silica (B), pre-prepared by surface treatment of unmodified silica, with a modified conjugated diene-based polymer (A) and a polymer having crystalline character (C). A crosslinked product may be produced through crosslinking a rubber composition obtained from such a method. The crosslinked product may be used for producing a tire including a tread and a sidewall, wherein at least one of the tread and the sidewall is formed of the crosslinked product.

Claims (22)

1. A method for producing a rubber composition, the method comprising:

mixing modified silica (B), pre-prepared by surface treatment of unmodified silica, with a modified conjugated diene-based polymer (A) and a polymer having crystalline character (C).

2. The method of claim 1 , wherein the modified silica (B) is pre-prepared in a pre-preparing comprising:

surface treating the unmodified silica with a silane coupling agent and a hydrophobicizing agent, and thereafter carrying out the mixing.

3. The method of claim 2 , wherein the silane coupling agent comprises a sulfur-comprising organic silane compound, and

wherein the hydrophobicizing agent comprises a fatty acid.

4. The method of claim 2 , wherein the surface treating comprises

reacting the silane coupling agent, comprising a sulfur-comprising organic silane compound and a nitrogen-comprising organic silane compound, with the unmodified silica to obtain a resultant product, and

reacting the resultant product with the hydrophobicizing agent comprising a fatty acid.

5. The method of claim 2 , wherein the silane coupling agent comprises a sulfur-comprising organic silane compound and a hydrocarbyl-group-comprising silane compound.

6. The method of claim 1 , wherein the modified silica (B) comprises an amino group, an amido group, a carboxy group, a carbinol ester group, a mercapto group, and/or a (poly)sulfide group.

7. The method of claim 1 , wherein the polymer having crystalline character (C) has a crystallinity in a range of from 5 to 70%.

8. The method of claim 1 , wherein the polymer having crystalline character (C) comprises 1,2-polybutadiene, polystyrene, polypropylene, polyethylene, and/or ethylene-propylene copolymer.

9. The method of claim 1 , wherein the polymer having crystalline character (C) is at least one selected from the group consisting of 1,2-polybutadiene, polystyrene, polypropylene, polyethylene, and ethylene-propylene copolymer.

10. The method of claim 1 , wherein the polymer having crystalline character (C) comprises syndiotactic 1,2-polybutadiene.

11. The method of claim 1 , wherein the polymer having crystalline character (C) is syndiotactic 1,2-polybutadiene.

12. The method of claim 1 , wherein the modified conjugated diene-based polymer (A) is obtained by a process comprising reacting

a conjugated diene-based polymer comprising an active terminal, and

a compound comprising a functional group capable of reacting with the active terminal and a functional group that interacts with silica.

13. The method of claim 1 , wherein the polymer having crystalline character (C) has a melting point of 50° C. or higher.

14. The method of claim 1 , the mixing comprises adding the modified silica (B) to a kneader to thereby mix the modified silica (B) with the modified conjugated diene-based polymer (A) and the polymer having crystalline character (C) using the kneader.

15. The method of claim 1 , wherein the polymer having crystalline character (C) is present in a range of from 1 to 15 mass %, relative to an entire rubber composition mass.

Assignments (2)
CHANGE OF ADDRESS Recorded Oct 3, 2024
From: ENEOS MATERIALS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069105/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2022
From: JSR CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 060190/0355 →
Priority Claims (1)
JP 2018-173054 · Sep 14, 2018 · national
Continuity (2)
Continuation 16542473 · Aug 16, 2019
Related Publication 20220153969A1 · May 19, 2022