IP Library Granted Patent US 11,699,946
Granted Patent B2
US 11,699,946 · App. 17/587,349 · Granted Jul 11, 2023

Load control device having an overcurrent protection circuit

Inventors: Dinesh Sundara Moorthy (Allentown, PA); James P. Steiner (Royersford, PA)
Assignee: Lutron Technology Company LLC
H02M1/081H02M1/083H02M1/32H02M7/125H02M7/217H03K17/168H05B39/044H05B45/50
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Quick Facts
Patent No.
US 11,699,946
App. No.
17/587,349
Granted
Jul 11, 2023
Kind
B2
Abstract

A load control device for controlling power delivered from an alternating-current power source to an electrical load may comprise a controllably conductive device, a control circuit, and an overcurrent protection circuit that is configured to be disabled when the controllably conductive device is non-conductive. The control circuit may be configured to control the controllably conductive device to be non-conductive at the beginning of each half-cycle of the AC power source and to render the controllably conductive device conductive at a firing time during each half-cycle (e.g., using a forward phase-control dimming technique). The overcurrent protection circuit may be configured to render the controllably conductive device non-conductive in the event of an overcurrent condition in the controllably conductive device. The overcurrent protection circuit may be disabled when the controllably conductive device is non-conductive and enabled after the firing time when the controllably conductive device is rendered conductive during each half-cycle.

Claims (47)

1. A load control device, comprising

a controllably conductive device;

overcurrent protection circuitry to detect an overcurrent condition through the controllably conductive device; and

control circuitry operatively coupled to the controllably conductive device and to the overcurrent protection circuitry, the control circuitry to:

cause the controllably conductive device to transition between a conductive state and a non-conductive state to provide a phase-controlled alternating current (AC) output such that each AC half-cycle is apportioned into a conductive portion and a non-conductive portion; and

enable the overcurrent protection circuitry during the conductive portion of each AC half-cycle; and

disable the overcurrent protection circuitry during the non-conductive portion of each AC half-cycle.

2. The load control device of claim 1 , the control circuitry to further:

delay the enablement of the overcurrent protection circuitry during the conductive portion of each AC half-cycle for a first delay time period responsive to the transition of the controllably conductive device to the conductive state.

3. The load control device of claim 2 , the control circuitry to further:

delay the disablement of the overcurrent protection circuitry during the non-conductive portion of each AC half-cycle for a second delay time period responsive to the transition of the controllably conductive device to the non-conductive state.

4. The load control device of claim 1 wherein to cause the transition of the controllably conductive device between the conductive state and the non-conductive state, the control circuitry to further:

cause first gate drive circuitry operatively coupled to a first field effect transistor (FET) to transition the first FET between the conductive state and the non-conductive state; and

cause second gate drive circuitry operatively coupled to a second FET coupled in an anti-series connection with the first FET to transition the second FET between the conductive state and the non-conductive state.

5. The load control device of claim 4 , the control circuitry to further, responsive to responsive to receipt of a signal from the overcurrent protection circuitry that includes data indicative of an overcurrent condition through the controllably conductive device:

set the first gate drive voltage to a level that places the first FET in the non-conductive state; and

set the second gate drive voltage to a level that places the second FET in the non-conductive state.

6. A load control method, comprising

causing, by control circuitry, a controllably conductive device operatively coupled to the control circuitry to transition between a conductive state and a non-conductive state to provide a phase-controlled alternating current (AC) output such that each AC half-cycle is apportioned into a conductive portion and a non-conductive portion; and

enabling, by control circuitry, overcurrent protection circuitry operatively coupled to the control circuitry and the controllably conductive device during the conductive portion of each AC half-cycle; and

disabling the overcurrent protection circuitry during the non-conductive portion of each AC half-cycle.

7. The load control method of claim 6 , further comprising:

delaying, by the control circuitry, the enablement of the overcurrent protection circuitry during the conductive portion of each AC half-cycle for a first delay time period after causing the transition of the controllably conductive device to the conductive state.

8. The load control method of claim 7 , further comprising:

delaying, by the control circuitry, the disablement of the overcurrent protection circuitry during the non-conductive portion of each AC half-cycle for a second delay time period after causing the transition of the controllably conductive device to the non-conductive state.

9. The load control method of claim 6 wherein transitioning the controllably conductive device between conductive state and non-conductive state, further comprises:

causing, by the control circuitry, first gate drive circuitry operatively coupled to a first field effect transistor (FET) included in the controllably conductive device to provide a drive signal to cause the first FET to transition between the conductive state and the non-conductive state; and

causing, by the control circuitry, second gate drive circuitry operatively coupled to a second FET included in the controllably conductive device and coupled in an anti-series connection with the first FET to provide a drive signal to cause the second FET to transition between the conductive state and the non-conductive state.

10. The load control method of claim 9 further comprising:

responsive to receipt by the control circuitry of a signal from the overcurrent protection circuitry that includes data indicative of an overcurrent condition through the controllably conductive device:

setting, by the control circuitry, the first gate drive voltage to a level that places the first FET in a non-conductive state; and

setting, by the control circuitry, the second gate drive voltage to a level that places the second FET in a non-conductive state.

11. A non-transitory, machine-readable, storage device that includes instructions that, when executed by load control system control circuitry, causes the control circuitry to:

cause a controllably conductive device operatively coupled to the control circuitry to transition between a conductive state and a non-conductive state to provide a phase-controlled alternating current (AC) output such that each AC half-cycle is apportioned into a conductive portion and a non-conductive portion; and

enable overcurrent protection circuitry operatively coupled to the control circuitry and the controllably conductive device during the conductive portion of each AC half-cycle; and

disable the overcurrent protection circuitry during the non-conductive portion of each AC half-cycle.

12. The non-transitory, machine-readable, storage device of claim 11 wherein the instructions when executed by the load control system control circuitry, further cause the control circuitry to:

delay the enablement of the overcurrent protection circuitry during the conductive portion of each AC half-cycle for a first delay time period after causing the transition of the controllably conductive device to the conductive state.

13. The non-transitory, machine-readable, storage device of claim 12 wherein the instructions when executed by the load control system control circuitry, further cause the control circuitry to:

delay the disablement of the overcurrent protection circuitry during the non-conductive portion of each AC half-cycle for a second delay time period after causing the transition of the controllably conductive device to the non-conductive state.

14. The non-transitory, machine-readable, storage device of claim 11 wherein the instructions that cause the control circuitry to transition the controllably conductive device between conductive state and non-conductive state, further cause the control circuitry to:

cause first gate drive circuitry operatively coupled to a first field effect transistor (FET) included in the controllably conductive device to provide a drive signal to cause the first FET to transition between the conductive and the non-conductive states; and

cause second gate drive circuitry operatively coupled to a second FET included in the controllably conductive device and coupled in an anti-series connection with the first FET to provide a drive signal to cause the second FET to transition between the conductive state and the non-conductive state.

15. The non-transitory, machine-readable, storage device of claim 14 , wherein the instructions when executed by the control circuitry, further cause the control circuitry to:

responsive to receipt by the control circuitry of a signal from the overcurrent protection circuitry that includes data indicative of an overcurrent condition through the controllably conductive device:

set the first gate drive voltage to a level that places the first FET in a non-conductive state; and

set the second gate drive voltage to a level that places the second FET in a non-conductive state.