IP Library Granted Patent US 12,138,619
Granted Patent B2
US 12,138,619 · App. 17/593,379 · Granted Nov 12, 2024

Tunable NO

Inventors: Shiang Sung (New York, NY); Markus Koegel (Roemerberg, DE); Gerd Grubert (Hannover, DE); Sven Jare Lohmeier (Hannover, DE); Alfred Punke (Walle, DE)
Assignee: BASF Mobile Emissions Catalysts LLC
B01J23/6562B01D53/9422B01D53/9477B01J23/63B01J35/56B01J37/0201B01J37/038F01N3/2066F01N3/2803B01D2255/1023B01D2255/2047B01D2255/2065B01D2255/2073B01D2255/2094B01D2255/91B01D2255/9155F01N2370/04
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Quick Facts
Patent No.
US 12,138,619
App. No.
17/593,379
Granted
Nov 12, 2024
Kind
B2
Abstract

The present disclosure is directed to a method for treating a gaseous exhaust stream containing nitrogen oxides (NO x ) from a diesel or lean-burn gasoline engine following a cold-start of the engine The method involves contact of the gaseous exhaust stream with at least a low temperature NO x adsorber (LT-NA) component. The LT-NA component includes a rare earth metal component, a platinum group metal (PGM) component, and a dopant. The present disclosure is also directed to a method of modulating a NO x adsorption/desorption profile of an LT-NA composition, a NO x desorption temperature range of an LT-NA composition, or both.

Claims (42)

1. A method for treating a gaseous exhaust stream comprising a mixture of nitrogen oxides (NOx) flowing from the exhaust manifold of a diesel engine or a lean-burn gasoline engine during a period following a cold-start of the engine, the method comprising contacting the gaseous exhaust stream with a low-temperature NOx adsorber (LT-NA) component comprising a LT-NA composition, the LT-NA component disposed downstream of and in fluid communication with the exhaust manifold, the LT-NA composition comprising:

a rare-earth metal component;

a platinum group metal (PGM) component; and

a dopant, wherein the dopant is an oxide of boron, silicon, tin, phosphorus, antimony, or bismuth;

wherein the PGM and the dopant are disposed on or impregnated in the rare earthrare-earth metal component; and

wherein the LT-NA component is effective for storing the NOx at temperatures below 200° C., and releases the stored NOx at a predetermined temperature.

2. The method of claim 1 , wherein the rare-earth metal component comprises ceria.

3. The method of claim 1 , wherein the PGM component comprises palladium, platinum, rhodium, rhenium, ruthenium, iridium, or a combination thereof.

4. The method of claim 1 , wherein the predetermined temperature for releasing the stored NOx ranges from 200° C. to 450° C.

5. The method of claim 1 , wherein the LT-NA component comprises:

a substrate; and

one or more washcoats comprising the LT-NA composition disposed on at least a portion of the substrate.

6. The method of claim 5 , wherein the one or more washcoats are coated on the substrate in a layered or zoned configuration.

7. The method of claim 5 , wherein the substrate is a wall-flow or flow-through substrate.

8. The method of claim 1 , wherein treating the exhaust gas stream further comprises selectively removing at least a portion of NOx in the gaseous exhaust stream.

9. The method of claim 1 , wherein treating the exhaust gas stream further comprises adjusting the distribution of nitric oxide (NO) and nitrogen dioxide (NO 2 ) in the gaseous exhaust stream.

10. The method of claim 1 , wherein the LT-NA component is effective for storing one or more of NO and NO 2 at a temperature below 200°° C., and releasing at least one of NO and NO 2 at a predetermined temperature.

11. The method of claim 10 , wherein the predetermined temperature for releasing NO, NO 2 , or both ranges from 200° C. to 450° C.

12. The method of claim 1 , wherein contacting the gaseous exhaust stream with a LT-NA component comprises:

continually passing the exhaust gas stream into contact with the LT-NA component, the exhaust gas stream being at an initial temperature at or below 150°° C. and progressively warming during further engine operation;

adsorbing and storing the NOx from the exhaust gas stream until the exhaust gas stream reaches a predetermined temperature, wherein the NOx is released into the exhaust gas stream exiting the LT-NA component; and

continually passing the exhaust gas stream exiting the LT-NA component into contact with at least one downstream catalytic material for further oxidation of nitric oxide or for reduction of nitric oxide and nitrogen dioxide as the exhaust gas stream increases in temperature and heats each such downstream catalytic material to an operating temperature that ranges from 200°° C. to 450° C.

13. The method of claim 12 , further comprising injecting ammonia or an ammonia precursor into the exhaust stream downstream from the LT-NA component and upstream from a selective catalytic reduction (SCR) catalyst article, wherein the timing and duration of said injecting is modulating according to the NOx release profile of the LT-NA component.

14. A method for modulating one or both of a NOx adsorption/desorption profile of

a LT-NA composition and a NOx desorption temperature range of a LT-NA composition, the LT-NA composition comprising:

a rare-earth metal component;

a platinum group metal (PGM) component; and

a dopant, wherein the dopant is an oxide of boron, silicon, tin, phosphorus, antimony, or bismuth;

wherein the PGM component and the dopant are disposed on or impregnated in the rare-earth metal component;

the method comprising selecting the dopant and selecting the loading of the rare-earth

metal component, the PGM component, and the dopant.

15. The method of claim 14 , wherein the NOx desorption temperature ranges from about 150° C. to 400° C.

16. The method of claim 14 , wherein modulating the NO, adsorption/desorption profile comprises adjusting the ratio of NO to NO 2 desorbed at a given temperature over the NO x desorption temperature range of the LT-NA composition.

17. A low-temperature NOx adsorber (LT-NA) composition comprising:

a rare-earth metal component;

a platinum group metal (PGM) component; and

a dopant, wherein the dopant is an oxide of boron, silicon, tin, phosphorus, antimony, or bismuth;

wherein the PGM and the dopant are disposed on or impregnated in the rare-earth metal component; and

wherein the LT-NA composition is effective for storing the NO x at temperatures below 200° C., and releasing the stored NOx, at a predetermined temperature.

18. A low-temperature NO x adsorber (LT-NA) article comprising:

a substrate; and

one or more washcoats comprising the LT-NA composition of claim 17 disposed on at least a portion of the substrate.

Assignments (6)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 8, 2024
From: BASF CORPORATION
To: BASF MOBILE EMISSIONS CATALYSTS LLC
Reel/Frame 068518/0394 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2021
From: SUNG, SHIANG
To: BASF CORPORATION
Reel/Frame 057559/0376 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2021
From: KOEGEL, MARKUS
To: HTE GMBH THE HIGH THROUGHPUT EXPERIMENTATION COMPANY
Reel/Frame 057559/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2021
From: HTE GMBH THE HIGH THROUGHPUT EXPERIMENTATION COMPANY
To: BASF CORPORATION
Reel/Frame 057559/0487 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2021
From: GRUBERT, GERD; LOHMEIER, SVEN JARE; PUNKE, ALFRED
To: BASF CATALYSTS GERMANY GMBH
Reel/Frame 057559/0546 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2021
From: BASF CATALYSTS GERMANY GMBH
To: BASF CORPORATION
Reel/Frame 057559/0581 →
Continuity (2)
Provisional Application 62820926 · Mar 20, 2019
Related Publication 20220152595A1 · May 19, 2022