Diapers for non-humans including sectioned absorbent core
An absorbent core for a diaper for a non-human has a total superabsorbent polymer (SAP) load. The absorbent core includes a first zone including a first absorbent section and a second absorbent section, a second zone including a third absorbent section, and a third zone including a fourth absorbent section and a fifth absorbent section. The absorbent sections each include a range of 15% to 20% of the total SAP load. The second zone is between the first zone and the third zone. The absorbent core further includes seals surrounding each of the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section. One of the seals extends through the first zone between the first absorbent section and the second absorbent section, and another of the seals extends through the third zone between the fourth absorbent section and the fifth absorbent section.
1. An absorbent core for a diaper for a non-human, the absorbent core having a total superabsorbent polymer (SAP) load and comprising:
a first zone including a first absorbent section and a second absorbent section, wherein the first absorbent section and the second absorbent section each include a range of 15% to 20% of the total SAP load;
a second zone including a third absorbent section including a range of 15% to 20% of the total SAP load;
a third zone including a fourth absorbent section and a fifth absorbent section, wherein the fourth absorbent section and the fifth absorbent section each include a range of 15% to 20% of the total SAP load, and wherein the second zone is between the first zone and the third zone; and
seals surrounding each of the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section, wherein one of the seals extends through the first zone between the first absorbent section and the second absorbent section, and another of the seals extends through the third zone between the fourth absorbent section and the fifth absorbent section;
wherein each of the first, second, fourth, and fifth absorbent sections have a first width and a first length;
wherein the third absorbent section has a second width and a second length;
wherein the first width and the second width are substantially equal; and
wherein the second length is greater than the first length.
2. The absorbent core of claim 1 , wherein the first zone has a first zone width, the second zone has a second zone width, and the third zone has a third zone width, and wherein the first zone width is equal to the third zone width.
3. The absorbent core of claim 2 , wherein the second zone width is equal to the first zone width.
4. The absorbent core of claim 1 , wherein a ratio of the first length to the second length is 1:2.
5. The absorbent core of claim 1 , wherein the seals comprise heat seals formed in an ultrasonic or heat welding process.
6. The absorbent core of claim 1 , wherein the seals extending through the first zone and the third zone are lateral seals extending parallel to an edge of the absorbent core.
7. The absorbent core of claim 6 , wherein the seals further include longitudinal seals extending perpendicular to the lateral seals and between the first zone and the second zone and between the second zone and the third zone.
8. A diaper for a non-human, the diaper comprising:
a chassis configured to form two leg openings when the diaper is placed on a non-human in a wear configuration; and
an absorbent core attached to the chassis and comprising at least five absorbent sections and a plurality of seals separating the absorbent sections from each other, wherein each absorbent section includes a superabsorbent polymer (SAP) material that is a range of 15% to 20% of a total SAP load of the diaper, at least two of the absorbent sections extending along each leg opening, wherein the leg openings have an elliptical shape when the diaper is placed on the non-human in the wear configuration;
wherein a first, second, fourth, and fifth absorbent section of the at least five absorbent sections each have a first width and a first length;
wherein a third absorbent section of the at least five absorbent sections has a second width and a second length;
wherein the first width and the second width are substantially equal; and
wherein the second length is greater than the first length.
9. The diaper of claim 8 wherein the absorbent sections are arranged in a first absorbent zone, a second absorbent zone, and a third absorbent zone, the first absorbent zone including the first absorbent section and the second absorbent section, the second absorbent zone is located between the first absorbent zone and the third absorbent zone and includes the third absorbent section, and the third absorbent zone including the fourth absorbent section and the fifth absorbent section.
10. The absorbent core of claim 9 , wherein the first absorbent zone has a first zone width, the second absorbent zone has a second zone width, and the third absorbent zone has a third zone width, and wherein the first zone width, the second zone width, and the third zone width are equal.
11. The diaper of claim 9 , wherein the seals include lateral seals extending through the first absorbent zone and the third absorbent zone and parallel to an edge of the absorbent core.
12. The diaper of claim 11 , wherein the seals further include longitudinal seals extending perpendicular to the lateral seals and between the first absorbent zone and the second absorbent zone and between the second absorbent zone and the third absorbent zone.
13. The diaper of claim 9 where the non-human is a male canine or feline and each of the first, second, fourth, and fifth absorbent sections is square.
14. The diaper of claim 9 where the non-human is a female canine or feline and each of the first, second, third, fourth, and fifth absorbent sections is a rectangle.
15. A method of making an absorbent core for a diaper for a nonhuman, the method comprising:
depositing a superabsorbent polymer in zones of the absorbent core to form a total superabsorbent polymer (SAP) load of the absorbent core, wherein the zones include:
a first zone including a first absorbent section and a second absorbent section, wherein the first absorbent section and the second absorbent section each include a range of 15% to 20% of the total SAP load;
a second zone including a third absorbent section including a range of 15% to 20% of the total SAP load; and
a third zone including a fourth absorbent section and a fifth absorbent section, wherein the fourth absorbent section and the fifth absorbent section each include a range of 15% to 20% of the total SAP load, the second zone is between the first zone and the third zone; and
forming seals around the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section, wherein one of the seals extends through the first zone between the first absorbent section and the second absorbent section and another of the seals extends through the third zone between the fourth absorbent section and the fifth absorbent section;
wherein each of the first, second, fourth, and fifth absorbent sections have a first width and a first length;
wherein the third absorbent section has a second width and a second length;
wherein the first width and the second width are substantially equal; and
wherein the second length is greater than the first length.
16. The method of claim 15 , wherein sealing around the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section comprises forming heat seals by delivering heat to one or more layers of the absorbent core.
17. The method of claim 15 , wherein sealing around the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section comprises forming laterals seals extending between the first absorbent section and the second absorbent section and between the fourth absorbent section and the fifth absorbent section.
18. The method of claim 17 , wherein sealing around the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section further comprises forming longitudinal seals extending perpendicular to the lateral seals on a perimeter of the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section such that each of the first absorbent section, the second absorbent section, the third absorbent section, the fourth absorbent section, and the fifth absorbent section is a rectangle.