IP Library Granted Patent US 12,415,178
Granted Patent B2
US 12,415,178 · App. 17/606,238 · Granted Sep 16, 2025

Ammonia oxidation catalyst device

Inventor: Yoshinori Yamashita (Kakegawa, JP)
Assignee: CATALER CORPORATION
B01J29/78B01D53/9418B01D53/9436B01D53/9468B01D53/9472B01D53/9477B01J21/04B01J23/42B01J35/19B01J35/56B01D2255/1021B01D2255/2065B01D2255/20707B01D2255/20723B01D2255/20738B01D2255/20776B01D2255/2092B01D2255/30B01D2255/40B01D2255/50B01D2255/9022B01D2255/9032F01N3/2066F01N3/2803F01N3/2842F01N2370/04F01N2610/02
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Quick Facts
Patent No.
US 12,415,178
App. No.
17/606,238
Granted
Sep 16, 2025
Kind
B2
Abstract

An ammonia oxidation catalyst device, including a substrate, a first catalyst coat layer and a second catalyst coat layer, wherein: the first catalyst coat layer includes inorganic oxide particles and a catalytic noble metal supported on the inorganic oxide particles; the second catalyst coat layer includes an NO x selective reduction catalyst and a proton zeolite H-Zeolite; the first catalyst coat layer is present on the substrate; and the second catalyst coat layer is present on the first catalyst coat layer.

Claims (24)

1. An ammonia oxidation catalyst device, comprising:

a substrate;

a first catalyst coating layer that contains:

inorganic oxide particles; and

a catalyst precious metal carried on the inorganic oxide particles; and

a second catalyst coating layer that contains:

a NO x selective reduction catalyst comprising a tungsten-cerium-titanium-silicon composite oxide; and

a proton zeolite, and

wherein a positional relationship of the substrate, the first catalyst coating layer, and the second catalyst coating layer is either of A and B described below:

A the first catalyst coating layer is present on the substrate, and

the second catalyst coating layer is present on the first catalyst coating layer; and

B the second catalyst coating layer is present on the substrate on an exhaust gas flow upstream side, and

the first catalyst coating layer is present on the substrate on an exhaust gas flow downstream side.

2. The ammonia oxidation catalyst device according to claim 1 , wherein a content of the proton zeolite in the second catalyst coating layer is 250 g/L or less per L capacity of the substrate.

3. The ammonia oxidation catalyst device according to claim 2 , wherein the content of the proton zeolite in the second catalyst coating layer is 10 g/L or more and 150 g/L or less per L capacity of the substrate.

4. The ammonia oxidation catalyst device according to claim 2 , wherein a content of the NO x selective reduction catalyst of the second catalyst coating layer is 50 g/L or more in terms of metal oxide mass per L of capacity of the substrate.

5. The ammonia oxidation catalyst device according to claim 1 , wherein a content of the NO x selective reduction catalyst of the second catalyst coating layer is 50 g/L or more in terms of metal oxide mass per L of capacity of the substrate.

6. The ammonia oxidation catalyst device according to claim 5 , wherein the content of the NO x selective reduction catalyst of the second catalyst coating layer is 80 g/L or more and 200 g/L or less in terms of metal oxide mass per L of capacity of the substrate.

7. The ammonia oxidation catalyst device according to claim 1 , wherein the catalyst precious metal of the first catalyst coating layer is one or two selected from platinum and palladium.

8. The ammonia oxidation catalyst device according to claim 1 , wherein the inorganic oxide particles of the first catalyst coating layer contain alumina.

9. The ammonia oxidation catalyst device according to claim 1 , wherein

a content of the proton zeolite in the second catalyst coating layer is 220 g/L or less per L capacity of the substrate.

10. An exhaust gas purification catalyst system, comprising, in order from an exhaust gas flow upstream side, a NO x selective catalytic reduction (SCR) device, and the ammonia oxidation catalyst device according to claim 1 .

11. An exhaust gas purification catalyst system, comprising, in order from an exhaust gas flow upstream side, a diesel oxidation catalyst (DOC) device, a diesel particulate filter (DPF) device, a NO x selective catalytic reduction (SCR) device, and the ammonia oxidation catalyst device according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2021
From: YAMASHITA, YOSHINORI
To: CATALER CORPORATION
Reel/Frame 057901/0435 →
Priority Claims (1)
JP 2019-087584 · May 7, 2019 · national
Continuity (1)
Related Publication 20220203345A1 · Jun 30, 2022
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