IP Library Granted Patent US 11,988,184
Granted Patent B2
US 11,988,184 · App. 17/606,880 · Granted May 21, 2024

Engine ignition system with multiple ignition events

Inventors: Duried F. Rabban (Henderson, NV); Bradley J. Roche (Millington, MI)
Assignee: Walbro LLC
F02P7/07F02P15/08F02P3/04
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Quick Facts
Patent No.
US 11,988,184
App. No.
17/606,880
Granted
May 21, 2024
Kind
B2
Abstract

In at least some implementations, a method of controlling spark events in a combustion engine, includes determining change in voltage at an input of a sensor during an engine revolution, and providing at least two spark event signals to attempt to provide at least two spark events in the engine during the engine revolution. In at least some implementations, the engine revolution is within a first threshold number of engine revolutions from attempted starting of the engine. In at least some implementations, the first threshold may include the first and up to ten engine revolutions from attempted starting of the engine.

Claims (21)

1. A method of controlling spark events in a combustion engine, comprising:

determining a change in voltage at an input of a sensor during an engine revolution caused by movement of a magnet relative to the sensor; and

providing at least two spark event signals to attempt to provide at least two spark events in the engine for a single time that the magnet moves past the sensor during the engine revolution, wherein:

a) a voltage induced by movement of the magnet relative to and at the input of the sensor is either positive more than once or negative more than once each time that the magnet moves past the sensor and the spark event signals are provided on at least two occasions when the voltage becomes positive or at least two times the voltage becomes negative in a single time that the magnet moves past the sensor in a given engine revolution; or

b) wherein, for the single time that the magnet moves past the sensor, the change in voltage is a transition from zero volts or a negative voltage to a positive value, or a transition from zero volts or a positive voltage to a negative voltage, or a transition from an increasing voltage to a decreasing voltage, and wherein the at least two spark event signals are each provided at a different one of at said transitions for the single time that the magnet moves past the sensor within the engine revolution.

2. The method of claim 1 wherein the engine revolution is within a first threshold number of engine revolutions from attempted starting of the engine.

3. The method of claim 2 wherein the first threshold includes a first and up to ten engine revolutions from attempted starting of the engine.

4. The method of claim 1 wherein the spark event signals are provided each time the voltage becomes positive or each time the voltage becomes negative in a given engine revolution.

5. The method of claim 1 wherein the number of spark event signals provided during an engine revolution is determined as a function of a magnitude of the voltage at the input.

6. The method of claim 1 wherein the sensor is a VR sensor and the change in voltage is caused by movement of a magnet relative to the VR sensor.

7. The method of claim 6 wherein the VR sensor includes a wire coil.

8. The method of claim 3 wherein after the first threshold of engine revolutions a single spark is provided during a subsequent engine revolution.

9. The method of claim 1 which also includes the step of determining an engine acceleration or deceleration event and wherein the engine revolution is one revolution within the acceleration or deceleration event.

10. A method of controlling spark events in a combustion engine, comprising:

determining a change in voltage at an input of a sensor during an engine revolution; and

providing at least two spark event signals to attempt to provide at least two spark events in the engine during the engine revolution, wherein:

a) a voltage induced at the input of the sensor is either positive or negative more than once per engine revolution and the spark event signals are provided on at least two occasions when the voltage becomes positive or at least two times the voltage becomes negative in a given engine revolution; or

b) wherein the change in voltage is a transition from zero volts or a negative voltage to a positive value, or a transition from zero volts or a positive voltage to a negative voltage, or a transition from an increasing voltage to a decreasing voltage, and wherein the spark event signals are provided at said transitions within the engine revolution, wherein for both subpart (a) and subpart (b) the sensor is a VR sensor and the change in voltage is caused by movement of a magnet relative to the VR sensor, and wherein for both subpart (a) and subpart (b) the magnet includes a leading edge which is a first feature, a trailing edge which is a second feature, and a third feature between the leading edge and the trailing edge, and wherein the leading edge, trailing edge and the third feature produce changes in a voltage waveform at the VR sensor.

11. The method of claim 10 wherein the third feature includes a connector that couples the magnet to a flywheel.

12. The method of claim 10 wherein the leading edge provides a voltage signal at the VR sensor when an engine piston is between 50 degrees and 10 degrees before top dead center.

13. The method of claim 10 wherein one of the leading edge, trailing edge or third feature provides a voltage pulse when an engine piston is between 25 degrees and 0 degrees before top dead center.

Assignments (4)
SECURITY INTEREST Recorded Mar 25, 2026
From: OVERDRIVE ACQUISITION, LLC
To: POLARIS INDUSTRIES INC.
Reel/Frame 075242/0950 →
STATEMENT REGARDING RELEASE OF LIENS IN PATENTS, INCLUDING LIEN IN FAVOR OF GLAS USA LLC RECORDED AT R/F 071674/0688 Recorded Mar 25, 2026
From: FIRST BRANDS GROUP HOLDINGS, LLC
To: WALBRO LLC (FORMERLY KNOWN AS WALBRO ENGINE MANAGEMENT, L.L.C.)
Reel/Frame 075247/0779 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 18, 2025
From: AIRTEX INDUSTRIES, LLC; AIRTEX PRODUCTS, LP; APC INTERMEDIATE HOLDINGS, LLC; APC PARENT, LLC; ASC INDUSTRIES, INC.; AUTOLITE OPERATIONS LLC; AVM EXPORT, INC.; BPI ACQUISITION COMPANY, LLC; BPI EC, LLC; BPI HOLDINGS INTERNATIONAL, LLC; BRAKE PARTS INC CHINA LLC; BRAKE PARTS INC INDIA LLC; BRAKE PARTS INC LLC; CARDONE INDUSTRIES, INC.; CARRAND COMPANIES, INC.; CARTER CARBURETOR HOLDINGS, LLC; CARTER CARBURETOR, LLC; CARTER FUEL EXPORT, INC.; CARTER FUEL SYSTEMS, LLC; CHAMPION LABORATORIES, INC.; CWD HOLDING, LLC; CWD INTERMEDIATE HOLDINGS I, LLC; CWD INTERMEDIATE HOLDINGS II, LLC; CWD, LLC; DALTON CORPORATION; DALTON CORPORATION, KENDALLVILLE; MANUFACTURING FACILITY DALTON CORPORATION, ASHLAND; MANUFACTURING FACILITY DALTON CORPORATION, STRYKER MACHINING FACILITY CO.; DALTON CORPORATION, WARSAW MANUFACTURING FACILITY; EAGLE CASTING, LLC; EAGLE MACHINING, LLC; FIRST BRANDS GROUP INTERMEDIATE, LLC; FIRST BRANDS GROUP, LLC; FRAM GROUP IP LLC; FRAM GROUP OPERATIONS LLC; FRAMAUTO HOLDINGS, LLC; FUEL FILTER TECHNOLOGIES, INC.; GLOBAL REMAN VENTURES, LLC; HEATHERTON HOLDINGS, LLC; HOPKINS ACQUISITION, INC.; HOPKINS MANUFACTURING CORPORATION; HORIZON EURO FINANCE LLC; HORIZON GLOBAL AMERICAS INC.; HORIZON GLOBAL COMPANY LLC; HORIZON GLOBAL CORPORATION; HORIZON INTERNATIONAL HOLDINGS LLC; IBI INTERNATIONAL HOLDING COMPANY, INC.; INTERNATIONAL BRAKE INDUSTRIES, INC.; JASPER ACQUISITION CORP.; JASPER RUBBER PRODUCTS, INC.; KTRI HOLDINGS, INC.; KTRI OFFSHORE HOLDINGS, LLC; LONGMAN ENTERPRISES, INC.; PHNX ACQUISITION CORP.; PREMIER MARKETING GROUP, LLC; PYLON MANUFACTURING CORP.; PYLON SOUTH BEND, INC.; QUALIS AUTOMOTIVE, L.L.C.; QUALIS ENTERPRISES, LLC; QUALITOR ACQUISITION INC.; QUALITOR AUTOMOTIVE, LLC; QUALITOR SUBSIDIARY H, INC.; QUALITOR SUBSIDIARY S, INC.; QUALITOR, INC.; REMAN MANAGEMENT INTERNATIONAL LLC; SDC TX, LLC; SMART CHOICE, LLC; SPECIALTY PUMPS GROUP, INC.; STRONGARM, LLC; TAE BRAKES, LLC; TAE CHINA HOLDINGS, INC.; TMD INTERNATIONAL HOLDINGS LLC; TMD MEXICO LLC; TOLEDO MOLDING & DIE, LLC; TRANSPORTATION AFTERMARKET ENTERPRISE, LLC; TRICO HOLDING CORPORATION; TRICO PRODUCTS CORPORATION; TRICO TECHNOLOGIES CORPORATION; TRIDONEX USA LLC; UCI ACQUISITION HOLDINGS (NO. 4) LLC; UCI INTERNATIONAL HOLDINGS PARENT, INC.; UCI INTERNATIONAL HOLDINGS, INC.; UCI INTERNATIONAL, LLC; UCI PENNSYLVANIA, INC.; UCI-AIRTEX HOLDINGS, INC.; UNITED COMPONENTS, LLC; UNIVERSAL AUTO FILTER LLC; VIPER ACQUISITION I, INC.; VIPER ACQUISITION, INC.; WALBRO LLC; WALBRO MIDCO LLC; WEM US CO.
To: GLAS USA LLC
Reel/Frame 071674/0688 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: RABBAN, DURIED F.; ROCHE, BRADLEY J.
To: WALBRO LLC
Reel/Frame 057937/0992 →
Continuity (2)
Provisional Application 62842871 · May 3, 2019
Related Publication 20220213859A1 · Jul 7, 2022