IP Library Granted Patent US 11,377,924
Granted Patent B2
US 11,377,924 · App. 17/607,854 · Granted Jul 5, 2022

Method and system for boosting sealing elements of downhole barriers

Inventor: Michael W. Mitchell (Cypress, TX)
Assignee: Weatherford Technology Holdings, LLC
E21B33/1291E21B33/128E21B33/129
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Quick Facts
Patent No.
US 11,377,924
App. No.
17/607,854
Granted
Jul 5, 2022
Kind
B2
Abstract

A downhole barrier can include a housing disposed between a slip and a seal element, a mandrel extending through the housing and the seal element, and a piston fixed to the mandrel and separating two chambers in the housing. One chamber is positioned between the slip and the other chamber, and is in communication with a passage in the mandrel. The other chamber is in communication with an exterior of the barrier. A system can include a downhole barrier set in a wellbore. The barrier can include a housing disposed between a slip and a seal element, a mandrel, and a piston fixed to the mandrel, the piston separating two chambers in the housing. An outer area of the mandrel in one chamber is equal to twice a difference between an inner area of the housing and an outer area of the mandrel in the other chamber.

Claims (36)

1. A downhole barrier for use in a subterranean well, the downhole barrier comprising:

a boost housing disposed axially between a slip and a seal element;

a mandrel extending axially through the boost housing and the seal element; and

a piston fixed to the mandrel, the piston separating first and second fluid chambers in the boost housing,

in which the first fluid chamber is positioned axially between the slip and the second fluid chamber, and

in which the first fluid chamber is in fluid communication with an interior flow passage of the mandrel, and the second fluid chamber is in fluid communication with an exterior of the downhole barrier.

2. The downhole barrier of claim 1 , in which an outer area of the mandrel in the second fluid chamber is equal to twice a difference between an inner area of the boost housing and an outer area of the mandrel in the first fluid chamber.

3. The downhole barrier of claim 1 , further comprising a wedge configured to outwardly extend the slip, and in which a lock ring permits axial displacement of the boost housing away from the wedge and prevents axial displacement of the boost housing toward the wedge.

4. The downhole barrier of claim 1 , further comprising a wedge configured to outwardly extend the slip, and in which a lock ring permits displacement of the mandrel in a first axial direction relative to the wedge and prevents displacement of the mandrel in a second axial direction relative to the wedge, the second axial direction being opposite to the first axial direction.

5. The downhole barrier of claim 1 ,

in which, in a set configuration of the downhole barrier, a first pressure differential applied in a first axial direction across the seal element causes a first compressive force to be applied to the seal element, and a second pressure differential applied in a second axial direction across the seal element causes a second compressive force to be applied to the seal element, and

in which the first and second pressure differentials are equal, the first and second compressive forces are equal, and the second axial direction is opposite to the first axial direction.

6. The downhole barrier of claim 1 , in which the boost housing is rigidly connected to a gage ring, whereby the gage ring is configured to transmit a compressive force from the boost housing to the seal element.

7. The downhole barrier of claim 1 , in which the first and second fluid chambers have a same outer diameter.

8. The downhole barrier of claim 7 , in which the first and second fluid chambers have different inner diameters.

9. The downhole barrier of claim 1 , in which the interior flow passage extends axially through the mandrel.

10. The downhole barrier of claim 1 , in which the seal element is configured to extend radially outward in response to a compressive force applied to the seal element.

11. A system for use with a subterranean well, the system comprising:

a downhole barrier set in a wellbore of the well, the downhole barrier comprising:

a boost housing disposed axially between a slip and a seal element;

a mandrel extending axially through the boost housing and the seal element; and

a piston fixed to the mandrel, the piston separating first and second fluid chambers in the boost housing,

in which an outer area of the mandrel in the second fluid chamber is equal to twice a difference between an inner area of the boost housing and an outer area of the mandrel in the first fluid chamber.

12. The system of claim 11 , further comprising a wedge configured to outwardly extend the slip, and in which a lock ring permits axial displacement of the boost housing away from the wedge and prevents axial displacement of the boost housing toward the wedge.

13. The system of claim 11 , further comprising a wedge configured to outwardly extend the slip, and in which a lock ring permits displacement of the mandrel in a first axial direction relative to the wedge and prevents displacement of the mandrel in a second axial direction relative to the wedge, the second axial direction being opposite to the first axial direction.

14. The system of claim 11 ,

in which a first pressure differential applied from uphole to downhole across the seal element causes a first compressive force to be applied to the seal element, and a second pressure differential applied from downhole to uphole across the seal element causes a second compressive force to be applied to the seal element, and

in which the first and second pressure differentials are equal, and the first and second compressive forces are equal.

15. The system of claim 11 , in which the boost housing is rigidly connected to a gage ring which transmits a compressive force from the boost housing to the seal element.

16. The system of claim 11 , in which the first and second fluid chambers have a same outer diameter.

17. The system of claim 16 , in which the first and second fluid chambers have different inner diameters.

18. The system of claim 11 ,

in which the first fluid chamber is positioned axially between the slip and the second fluid chamber, and

in which the first fluid chamber is in fluid communication with an interior flow passage of the mandrel, and the second fluid chamber is in fluid communication with an exterior of the downhole barrier.

19. The system of claim 18 , in which the interior flow passage extends axially through the mandrel.

20. The system of claim 11 , in which the seal element is extended radially outward in response to a compressive force applied to the seal element.

Assignments (2)
SUPPLEMENT NO. 2 TO CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jan 13, 2023
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062389/0239 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2021
From: MITCHELL, MICHAEL W.
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 057970/0559 →
Continuity (2)
Provisional Application 62859977 · Jun 11, 2019
Related Publication 20220145721A1 · May 12, 2022
Cited By (1)
US 12,698,688