IP Library Granted Patent US 12,424,682
Granted Patent B2
US 12,424,682 · App. 17/612,146 · Granted Sep 23, 2025

Metal-air cell

Inventors: Shunsuke Sata (Sakai, JP); Hirotaka Mizuhata (Sakai, JP); Tomo Kitagawa (Sakai, JP); Toyoka Aimoto (Sakai, JP)
Assignee: SHARP KABUSHIKI KAISHA
H01M12/06H01M12/08H01M50/105H01M50/188H01M50/191H01M50/193H01M50/197H01M50/198H01M50/55H01M50/553H01M50/562H01M50/534
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Quick Facts
Patent No.
US 12,424,682
App. No.
17/612,146
Granted
Sep 23, 2025
Kind
B2
Abstract

Provided is a metal-air cell whose electrolytic solution is kept from leaking from an outer pouch housing an electrode. Hence, the metal-air cell excels in reliability and safety. The metal-air cell includes a negative electrode and a positive electrode each including a lead. The lead includes a sealing member provided to an outer face of the lead. The outer pouch includes a fusing portion in which the sealing member and the lead are held and fused together. The fusing portion seals the outer pouch. The sealing member includes an adhesive layer covering the lead inside the outer pouch.

Claims (49)

1. A metal-air cell, comprising:

a negative electrode;

a positive electrode; and

an outer pouch housing the negative electrode and the positive electrode,

wherein:

at least one of the negative electrode and the positive electrode includes a lead extending outside from an inside of the outer pouch,

the lead includes a sealing member provided to an outer face of the lead,

the outer pouch includes a fusing portion in which the sealing member and the lead are held and fused together, the fusing portion sealing the outer pouch,

the sealing member including:

an adhesive layer covering the lead inside the outer pouch, and

a resin film layer fused with the outer pouch,

the resin film layer is directly in contact with the lead, and

the adhesive layer is externally provided across the resin film layer and the lead and coats an interface between the resin film layer and the lead at an end of the resin film layer located inside the outer pouch so that the interface between the resin film layer and the lead is kept from being exposed to an electrolytic solution inside the outer pouch.

2. The metal-air cell according to claim 1 , wherein

the adhesive layer adheres to the lead.

3. The metal-air cell according to claim 1 , wherein

the outer pouch is formed of a resin film material, and the resin film layer is formed of a resin film material containing macromolecules equal, in composition, to macromolecules of the resin film material forming the outer pouch.

4. The metal-air cell according to claim 1 , wherein

the adhesive layer contains a compound represented by a general expression (I):

wherein R 1 is an alkyl group with 1 to 3 carbons, and n is an integer of 1 or larger.

5. The metal-air cell according to claim 1 , wherein

the adhesive layer contains a compound represented by a general expression (II):

wherein R 1 is an alkyl group with 1 to 3 carbons, R 2 is a hydrogen atom, a halogen atom, or an alkyl group with 1 to 3 carbons, and n is an integer of 1 or larger.

6. The metal-air cell according to claim 1 , wherein

the adhesive layer contains a compound represented by a general expression (III):

wherein R 2 is a hydrogen atom, a halogen atom, or an alkyl group with 1 to 3 carbons, and n is an integer of 1 or larger.

7. The metal-air cell according to claim 1 , wherein

the adhesive layer is unvulcanized rubber containing butyl rubber.

8. The metal-air cell according to claim 1 , wherein

the lead electrically connects to the negative electrode.

9. The metal-air cell according to claim 1 , wherein

the lead electrically connects to the positive electrode.

10. The metal-air cell according to claim 1 , wherein

each of the negative electrode and the positive electrode includes the lead extending outside from the inside of the outer pouch.

11. The metal-air cell according to claim 1 , wherein

the lead is formed of any one of nickel foil, nickel-plated iron foil, tin-plated nickel foil, copper foil, and brass foil.

12. A metal-air cell, comprising:

a negative electrode;

a positive electrode; and

an outer pouch housing the negative electrode and the positive electrode,

wherein:

at least one of the negative electrode and the positive electrode includes a lead extending outside from an inside of the outer pouch,

the lead includes a sealing member provided to an outer face of the lead,

the outer pouch includes a fusing portion in which the sealing member and the lead are held and fused together, the fusing portion sealing the outer pouch,

the sealing member including:

an adhesive layer covering the lead inside the outer pouch, and

a resin film layer fused with the outer pouch,

the resin film layer is directly in contact with the lead and the outer pouch at the fusing portion, and

the adhesive layer is located on a lower side of the fusing portion, is externally provided across the resin film layer and the lead, and coats an interface between the resin film layer and the lead at an end of the resin film layer located inside the outer pouch so that the interface between the resin film layer and the lead is kept from being exposed to an electrolytic solution inside the outer pouch.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2021
From: SATA, SHUNSUKE; MIZUHATA, HIROTAKA; KITAGAWA, TOMO; AIMOTO, TOYOKA
To: SHARP KABUSHIKI KAISHA
Reel/Frame 058142/0782 →
Priority Claims (1)
JP 2019-095421 · May 21, 2019 · national
Continuity (1)
Related Publication 20220247016A1 · Aug 4, 2022
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