IP Library Granted Patent US 12,433,609
Granted Patent B2
US 12,433,609 · App. 17/613,535 · Granted Oct 7, 2025

Systems and methods for ultrasonically-assisted placement of orthopedic implants

Inventor: Jay Yadav (Sandy Springs, GA)
Assignee: MIRUS LLC
A61B17/1655A61B17/00234A61B17/1604A61B17/1615A61B17/1626A61B17/1628A61B17/1631A61B17/320068A61B17/7001A61B17/848A61B17/864B06B3/00A61B2017/00106A61B2017/00146A61B2017/00292A61B2017/00415A61B2017/00973A61B2017/3413
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,433,609
App. No.
17/613,535
Granted
Oct 7, 2025
Kind
B2
Abstract

Systems and associated methods for ultrasonically-assisted placement of orthopedic implants are described herein. An example system includes an ultrasonic generator, a transducer, and a probe, surgical instrument, and/or an implant. Ultrasonic energy can be delivered to a region of a bone using the system to remove a portion of the bone.

Claims (36)

1. A method for ultrasonically-assisted placement of an orthopedic implant comprising:

providing an ultrasonic probe;

providing a surgical instrument that includes a cannula;

positioning a portion of said ultrasonic probe in said cannula of said surgical instrument;

moving said ultrasonic probe and said surgical instrument to a bone;

delivering ultrasonic energy to said bone and moving said surgical instrument relative to said bone to cause removal of a portion of said bone at a target location to form an opening in said bone; said ultrasonic energy is delivered via said ultrasonic probe coupled to an ultrasonic generator and a transducer; said ultrasonic probe is aligned with said target location on said bone to facilitate delivery of said ultrasonic energy to said target location;

switching between mechanical removal of said bone and use of said ultrasonic probe during said removal of said bone at said target location; and

inserting a screw into said opening in said bone.

2. The method as defined in claim 1 , wherein said ultrasonic probe includes said ultrasonic generator and said transducer.

3. The method as defined in claim 1 , wherein said step of moving includes moving said ultrasonic probe through said cannula of said surgical instrument.

4. The method as defined in claim 3 , wherein said surgical instrument is a K-wire, a Jamshidi needle, an awl, a probe tool, a tap, a surgical screwdriver, or a surgical screwdriver and said screw.

5. The method as defined in claim 1 , further including the step of controlling at least one of ultrasonic power, amplitude, frequency, duration, beam width, and/or region of contact to cause removal of said bone at said target location.

6. The method as defined in claim 1 , wherein said ultrasonic removal of a portion of said bone occurs concurrent with placement of said orthopedic implant.

7. The method as defined in claim 1 , wherein said ultrasonic probe is attached to a robotic arm.

8. The method as defined in claim 1 , further comprising detecting reflected ultrasonic waves using said transducer.

9. The method as defined in claim 1 , wherein delivery of said ultrasonic energy to said target location is configured to reduce dynamic friction between said ultrasonic probe and said bone.

10. The method as defined in claim 1 , wherein delivery of said ultrasonic energy to said target location is configured to a) reduce a reaction force, or b) reduce or eliminate a risk of skiving.

11. An instrument for ultrasonically-assisted placement of an orthopedic implant comprising:

a surgical instrument that includes a cannula; said surgical instrument includes a surgical screwdriver and a screw; said cannula located in said surgical screwdriver; and

a flexible or rigid ultrasonic probe that is at least partially located in said cannula of said surgical instrument; said ultrasonic probe includes a tip configured to allow passage of ultrasonic energy into said screw that is releasably engagement with said surgical screwdriver; and

wherein said ultrasonic probe is configured to facilitate in an insertion of said screw into bone by conveying ultrasonic energy to said screw as said surgical screwdriver rotates said screw during insertion of said screw into a bone.

12. The instrument as defined in claim 11 , further including an ultrasonic generator that is coupled to a transducer; said ultrasonic probe is coupled transducer.

13. A method for ultrasonically-assisted placement of an orthopedic implant comprising:

providing an ultrasonic probe; said ultrasonic probe includes said ultrasonic generator and said transducer;

providing a surgical instrument that includes a cannula; said surgical instrument includes a surgical screwdriver and a screw; said screw is removably engaged with said surgical screwdriver; said cannula located in said surgical screwdriver;

positioning a portion of said ultrasonic probe in said cannula of said surgical instrument;

moving said ultrasonic probe and said surgical instrument to a bone;

delivering ultrasonic energy to said bone via said screw while said screw in in contact with said bone and while said surgical screwdriver is rotating said screw; and

wherein said rotation of said screw by said surgical screwdriver and said ultrasonic energy being applied to said bone causes removal of a portion of said bone at a target location to form an opening in said bone for said screw; said ultrasonic energy is delivered via said ultrasonic probe coupled to an ultrasonic generator and a transducer.

14. The method as defined in claim 13 , further including the step of controlling at least one of ultrasonic power, amplitude, frequency, duration, beam width, and/or region of contact to cause removal of said bone at said target location.

15. The method as defined in claim 14 , further including the step of switching between mechanical removal of said bone and use of said ultrasonic probe during said removal of said bone at said target location.

16. The method as defined in claim 15 , wherein said ultrasonic probe and said surgical instrument are attached to a robotic arm.

17. The method as defined in claim 16 , further comprising detecting reflected ultrasonic waves using said transducer.

18. The method as defined in claim 13 , further including the step of switching between mechanical removal of said bone and use of said ultrasonic probe during said removal of said bone at said target location.

19. The method as defined in claim 13 , wherein said ultrasonic probe and said surgical instrument are attached to a robotic arm.

20. The method as defined in claim 13 , further comprising detecting reflected ultrasonic waves using said transducer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2022
From: YADAV, JAY
To: MIRUS LLC
Reel/Frame 060275/0766 →
Continuity (2)
Provisional Application 62853255 · May 28, 2019
Related Publication 20220249119A1 · Aug 11, 2022
References Cited (23)
US 6204592B1 · Hur · 2001 [cited by applicant]
US 8353912B2 · Darian · 2013 [cited by examiner]
US 11786259B1 · Singh · 2023 [cited by examiner]
US 20090163901A1 · Fisher et al. · 2009 [cited by applicant]
US 20090318945A1 · Yoshimine et al. · 2009 [cited by applicant]
US 20120316474A1 · Bonutti et al. · 2012 [cited by applicant]
US 20170333052A1 · Ding et al. · 2017 [cited by applicant]
US 20170367727A1 · Sakai · 2017 [cited by applicant]
US 20170368828A1 · Sakai · 2017 [cited by applicant]
US 20180110572A1 · Flatt · 2018 [cited by applicant]
US 20180289432A1 · Kostrzewski et al. · 2018 [cited by applicant]
US 20180325608A1 · Kang · 2018 [cited by examiner]
US 20200222116A1 · Yadav · 2020 [cited by applicant]
WO 9222259A2 · 1992 [cited by applicant]
WO 2018078832A1 · 2018 [cited by applicant]
International Search Report and Written Opinion issued in PCT/US2020/034952, dated Sep. 4, 2020, 10 pages. [cited by applicant]
Shin, Myung-Hoon et al. “Accuracy and safety in pedicle screw placement in the thoracic and lumbar spines: comparison study between conventional C-arm fluoroscopy and navigation coupled with O-arm® guided methods.” Jour… [cited by applicant]
Lian, Xiaofeng, et al. “Total 3D Airo® navigation for minimally invasive transforaminal lumbar interbody fusion.” BioMed research international 2016 (2016), Article ID 5027340, 8 pages. [cited by applicant]
Co-pending U.S. Appl. No. 16/884,977, filed May 27, 2020. [cited by applicant]
Office Action issued in U.S. Appl. No. 16/741,564 dated May 12, 2022, 17 pages. [cited by applicant]
Office Action issued in U.S. Appl. No. 16/884,977 dated Mar. 17, 2022, 13 pages. [cited by applicant]
Lian, X. et al., “Total 3D Airo Navigation for Minimally Invasive Transforaminal Lumbar Interbody Fusion”. Biomed Research International, vol. 2016, pp. 1-8 (2016). [cited by applicant]
Shin, M-H et al., “Accuracy and Safety in Pedicle Screw Placement in the Thoracic and Lumbar Spines: Comparison Study between Conventional C-Arm Fluoroscopy and Navigation Coupled with O-Arm Guided Methods”, J. Korean N… [cited by applicant]