IP Library Granted Patent US 12,451,668
Granted Patent B2
US 12,451,668 · App. 17/614,282 · Granted Oct 21, 2025

Methods, systems and apparatus for reducing waste heat and/or light in fiber lasers

Inventors: Tyson L. Lowder (Camas, WA); Robert Joseph Foley (Camas, WA); Michael C. Nelson (Camas, WA)
Assignee: nLIGHT, Inc.
H01S5/0617H01S3/1618H01S5/042
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Quick Facts
Patent No.
US 12,451,668
App. No.
17/614,282
Granted
Oct 21, 2025
Kind
B2
Abstract

In an example, the disclosed technology includes a laser source, comprising a plurality of pump elements configured to generate laser light, a controller coupled to the plurality of pump elements, configured to select individual drive current levels to be provided to respective ones of the plurality of pump elements responsive to a request for a laser power level and at least one power supply coupled to one or more of the plurality of pump elements for driving individual pump elements at selected drive currents.

Claims (23)

1. A laser source, comprising:

a plurality of pump elements configured to generate laser light;

a controller coupled to the plurality of pump elements, configured to select individual drive current levels to be provided, asynchronously, to respective ones of the plurality of pump elements responsive to a request for a laser power level and further configured to assign the current levels based at least in part on doping concentration or doping substrates or a combination thereof in a fiber laser optically coupled to one or more of the plurality of pump elements; and

at least one power supply coupled to one or more of the plurality of pump elements for driving individual pump elements at selected drive currents.

2. The laser source of claim 1 , wherein the controller is configured to assign the drive current levels from a reference table of predefined drive current levels based on the requested power level, wherein the table is stored in memory coupled to the controller.

3. The laser source of claim 2 , wherein the reference table is stored in an FPGA memory.

4. The laser source of claim 2 , wherein the reference table defines drive current levels for a plurality of output power levels.

5. The laser source of claim 4 , wherein the reference table preferentially assigns drive current levels associated with a predetermined peak absorption range.

6. The laser source of claim 4 , wherein the reference table preferentially avoids assigning drive current levels associated with a predetermined peak transmission range.

7. The laser source of claim 4 , wherein the individual pump elements are not assigned current levels associated with a predetermined peak transmission range.

8. The laser source of claim 1 , wherein the controller is further configured to assign the current levels based at least in part on characteristics of the plurality of pump elements.

9. The laser source of claim 1 , wherein the controller is configured to generate one or more index tables that comprise a subset of the reference table.

10. The laser source of claim 1 , wherein the pump elements comprise a plurality of pump modules, each comprising a plurality of laser diode drivers (LDDs) coupled to one or more respective laser diode pumps, wherein the LDDs are configured to drive respective pumps at the current levels identified by the controller so as to individually address each laser diode pump based on the requested power level and an absorption peak wavelength of a fiber laser coupled to the laser source.

11. The laser source of claim 1 , wherein the plurality of pump elements comprise a plurality of laser diodes including a plurality of laser diode drivers (LDDs) coupled to respective ones of the plurality of laser diodes, wherein the LDDs are configured to drive the respective laser diodes at individual current levels identified by the controller.

12. The laser source of claim 1 , further comprising a gain fiber optically coupled to the pump elements.

13. The laser source of claim 12 , wherein the gain fiber comprises ytterbium (Yb), neodymium (Nd), erbium (Er), thulium (Tm), or holmium (Ho), or a combination thereof.

14. The laser source of claim 1 , wherein the pump elements are laser pumps including one or more unlocked laser diodes.

15. The laser source of claim 1 , wherein the drive current levels assigned individually to pump elements selected from the plurality of pump elements are the same.

16. The laser source of claim 1 , wherein the drive current levels assigned individually to pump elements selected from the plurality of pump elements are different.

17. A laser source, comprising:

a plurality of pump elements configured to generate laser light;

a controller coupled to the plurality of pump elements, configured to select individual drive current levels to be provided, asynchronously, to respective ones of the plurality of pump elements responsive to a request for a laser power level wherein the controller is configured to assign the drive current levels from a reference table of predefined drive current levels based on the requested power level, wherein the reference table is stored in memory coupled to the controller and addresses incremental power level increases by progressively assigning drive currents to pump elements selected from the plurality of pump elements starting with a first pump element and adding each subsequent pump element after the first pump element and any other previous pump element has reach a highest threshold drive current level; and

at least one power supply coupled to one or more of the plurality of pump elements for driving individual pump elements at selected drive currents.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2021
From: LOWDER, TYSON L.; FOLEY, ROBERT JOSEPH; NELSON, MICHAEL C.
To: NLIGHT PHOTONICS CORPORATION
Reel/Frame 058209/0725 →
CHANGE OF NAME Recorded Nov 24, 2021
From: NLIGHT PHOTONICS CORPORATION
To: NLIGHT, INC.
Reel/Frame 058250/0709 →
Continuity (2)
Provisional Application 62861899 · Jun 14, 2019
Related Publication 20220255296A1 · Aug 11, 2022
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