IP Library Granted Patent US 12,083,503
Granted Patent B2
US 12,083,503 · App. 17/616,824 · Granted Sep 10, 2024

Supported oxide NH

Inventors: Phuc Hai Nguyen (Brussels, BE); Marc-Olivier Charlin (Sainte-Sigolene, FR); Cherif Larabi (Villeurbanne, FR); Kai Chung Szeto (Villeurbanne, FR); Mostafa Taoufik (Villeurbanne, FR)
Assignees: TOYOTA MOTOR EUROPE; CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE; UNIVERSITE CLAUDE BERNARD LYON 1; ECOLE SUPERIEURE DE CHIMIE PHYSIQUE ELECTRONIQUE DE LYON
B01J23/30B01D53/9418B01J23/10B01J37/0217B01J37/0219B01J37/0228B01J37/086C07F11/005B01D2255/20776
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Quick Facts
Patent No.
US 12,083,503
App. No.
17/616,824
Granted
Sep 10, 2024
Kind
B2
Abstract

A process for preparing a catalyst material, includes the steps of: (a) providing a support material having surface hydroxyl (OH) groups, wherein the support material is ceria (CeO 2 ), zirconia (ZrO 2 ) or a combination of thereof; (b) reacting the support material having surface hydroxyl (OH) groups of step (a) with a precursor containing two transition metal atoms, each chosen independently from the group consisting of: W, Mo, Cr, Ta, Nb, V, Mn; (c) calcining the product obtained in step (b) in order to provide a catalyst material showing dual site surface species containing pairs of transition metal atoms derived from the precursor that are present in oxide form on the support material. Additionally, a catalyst material is obtained by the process set out above, and the catalyst material is used as an ammonia selective catalytic reduction (NH 3 -SCR) catalyst for nitrogen oxides (NOx) reduction.

Claims (10)

1. A process for preparing a catalyst material, comprising the steps of:

(a) providing a support material having surface hydroxyl (OH) groups, wherein the support material is ceria (CeO 2 ), zirconia (ZrO 2 ) or a combination of thereof;

(b) reacting the support material having surface hydroxyl (OH) groups of step (a) with a precursor selected from the group consisting of [( t BuCH 2 ) 3 W═O] 2 (μ-O); [ t BuO 3 W═O] 2 (μ-O); ( t BuO) 3 W≡W( t BuO) 3 ;

(c) calcining the product obtained in step (b) in order to provide a catalyst material showing dual site surface species containing pairs of transition metal atoms derived from the precursor that are present in oxide form on the support material.

2. The process according to claim 1 , wherein the support material is a ceria (CeO 2 ) or ceria-zirconia (CeO 2 —ZrO 2 ) support.

3. The process according to claim 1 , wherein the support material contains at least 0.3 mmol and at most 2.0 mmol OH groups/g of the support material.

4. The process according to claim 1 , wherein the temperature in calcining step (c) is at least 300° C., the duration of the calcining step being least 1 hour.

5. The process according to claim 1 , wherein the temperature in calcining step (c) is at most 700° C., and/or the duration of the calcining step is at most 30 hours.

6. The process according to claim 1 , wherein the compound obtained in step (b) has at least 0.1 wt % and at most 5.0 wt %, of transition metal atoms derived from the precursor, in elemental analysis of the compound obtained in step (b).

7. The process according to claim 1 , wherein the compound obtained after calcining step (c) has at least 0.1 wt % and at most 5.0 wt %, of transition metal atoms derived from the precursor, in elemental analysis of the compound obtained after calcining step (c).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2024
From: TOYOTA MOTOR EUROPE
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 068226/0776 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2022
From: NGUYEN, PHUC HAI; CHARLIN, MARC-OLIVIER; LARABI, CHERIF; SZETO, KAI CHUNG; TAOUFIK, MOSTAFA
To: TOYOTA MOTOR EUROPE; CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE; UNIVERSITE CLAUDE BERNARD LYON 1; ECOLE SUPERIEURE DE CHIMIE PHYSIQUE ELECTRONIQUE DE LYON
Reel/Frame 059294/0423 →
Continuity (1)
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