IP Library Granted Patent US 12,492,594
Granted Patent B2
US 12,492,594 · App. 17/618,533 · Granted Dec 9, 2025

Glass panel unit, method for manufacturing glass panel unit, composite getter material, and getter paste

Inventors: Hiroyuki Abe (Osaka, JP); Eiichi Uriu (Osaka, JP); Kazuya Hasegawa (Osaka, JP); Tasuku Ishibashi (Ishikawa, JP); Masataka Nonaka (Osaka, JP); Takeshi Shimizu (Osaka, JP); Haruhiko Ishikawa (Osaka, JP)
Assignee: Panasonic Intellectual Property Management Co., Ltd.
E06B3/6612B01D53/04B01J20/06B01J20/186C03C27/06E06B3/66342E06B3/67326E06B3/6775B01D2253/108B01D2253/1124
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,492,594
App. No.
17/618,533
Granted
Dec 9, 2025
Kind
B2
Abstract

A method for manufacturing a glass panel unit includes a working step, an assembling step, a bonding step, and a gas exhausting step. The working step includes a getter material making step including obtaining a getter material containing a zeolite and a cerium compound. The assembling step includes preparing an assembly. The bonding step includes melting a peripheral wall to hermetically bond a first glass pane and a second glass pane. The gas exhausting step includes exhausting a gas from an internal space through an exhaust port to turn the internal space into a vacuum space.

Claims (46)

1 . A glass panel unit comprising:

a first glass pane;

a second glass pane facing the first glass pane;

a frame member hermetically bonding the first glass pane and the second glass pane;

a vacuum space surrounded with the first glass pane, the second glass pane, and the frame member; and

a gas adsorbent disposed in the vacuum space,

the gas adsorbent including: a first gas adsorbent containing a particle of a zeolite including a copper-ion-exchanged zeolite; and a second gas adsorbent containing a particle of a cerium compound, the first gas adsorbent containing no cerium compound; and the second gas adsorbent containing no copper-ion-exchanged zeolite, and

the first gas adsorbent and the second gas adsorbent being separately arranged in the vacuum space.

2 . The glass panel unit of claim 1 , wherein

the gas adsorbent contains the zeolite more than the cerium compound.

3 . The glass panel unit of claim 1 , wherein

the cerium compound is a cerium oxide,

the particle of the cerium compound exhibits an oxygen release curve having a temperature at which an oxygen release rate reaches a maximum point when subjected to a temperature-programmed desorption gas analysis at a temperature increase rate of 30° C./min, and

the oxygen release curve either

has the maximum point equal to or lower than 200° C., or

has the maximum point equal to or higher than 250° C. and an oxygen release starting temperature equal to or higher than 250° C.

4 . The glass panel unit of claim 1 , wherein

the first gas adsorbent and the second gas adsorbent are arranged out of contact with each other.

5 . The glass panel unit of claim 1 , wherein

one gas adsorbent selected from the group consisting of the first gas adsorbent and the second gas adsorbent is provided over an entire surface of at least one of the first glass pane or the second glass pane such that the one gas adsorbent is arranged in the form of an array to be spaced apart from each other and located on the at least one of the first glass pane or the second glass pane, and

the other gas adsorbent selected from the group consisting of the first gas adsorbent and the second gas adsorbent is provided along an outer periphery of at least one of the first glass pane or the second glass pane.

6 . The glass panel unit of claim 1 , wherein

neither the first glass pane nor the second glass pane has any exhaust port.

7 . A method for manufacturing a glass panel unit, the method comprising a working step, an assembling step, a bonding step, and a gas exhausting step,

the working step including a getter paste making step, the getter paste making step including obtaining a first getter paste containing a particle of a zeolite and a second getter paste containing a particle of a cerium compound,

wherein the first getter paste contains no cerium compound; and

wherein the second getter paste contains no copper-ion-exchanged zeolite,

the assembling step including preparing an assembly,

the assembly comprising:

a first glass pane;

a second glass pane facing the first glass pane;

a peripheral wall having a frame shape and provided between the first glass pane and the second glass pane;

an internal space surrounded with the first glass pane, the second glass pane, and the peripheral wall;

a first gas adsorbent disposed in the internal space and made of the first getter paste;

a second gas adsorbent disposed in the internal space and made of the second getter paste;

wherein the first gas adsorbent and the second gas adsorbent are separately arranged in the internal space and;

an exhaust port allowing the internal space to communicate with an external environment,

the bonding step including melting the peripheral wall to hermetically bond the first glass pane and the second glass pane,

the gas exhausting step including exhausting a gas from the internal space through the exhaust port to turn the internal space into a vacuum space.

8 . The method of claim 7 , wherein

the assembling step includes a drying step of obtaining each of the gas adsorbents by drying an associated one of the getter pastes.

9 . The method of claim 7 , wherein

the peripheral wall contains either an organic binder or an organic solvent or both the organic binder and the organic solvent.

10 . The method of claim 7 , wherein

the first getter paste is obtained by mixing a first getter material and a solvent, are

the second getter paste is obtained by mixing a second getter material and a solvent.

Assignments (3)
CHANGE OF ADDRESS Recorded Mar 17, 2026
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 075166/0563 →
NUNC PRO TUNC ASSIGNMENT Recorded Mar 17, 2026
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: PANASONIC HOUSING SOLUTIONS CO., LTD.
Reel/Frame 075144/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2022
From: ABE, HIROYUKI; URIU, EIICHI; HASEGAWA, KAZUYA; ISHIBASHI, TASUKU; NONAKA, MASATAKA; SHIMIZU, TAKESHI; ISHIKAWA, HARUHIKO
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 060281/0775 →
Priority Claims (3)
JP 2019-112361 · Jun 17, 2019 · national
JP 2019-226731 · Dec 16, 2019 · national
JP 2020-073141 · Apr 15, 2020 · national
Continuity (1)
Related Publication 20220243527A1 · Aug 4, 2022
References Cited (53)
US 9196446B2 · Blanco-Garcia et al. · 2015 [cited by applicant]
US 20080272333A1 · Blanco-Garcia · 2008 [cited by examiner]
US 20090246556A1 · Senoo · 2009 [cited by examiner]
US 20130149220A1 · Swallow et al. · 2013 [cited by applicant]
US 20140037870A1 · Petrmichl · 2014 [cited by examiner]
US 20150321185A1 · Ueno et al. · 2015 [cited by applicant]
US 20160001524A1 · Abe · 2016 [cited by examiner]
US 20160263564A1 · Morohoshi et al. · 2016 [cited by applicant]
US 20170014750A1 · Yoshikawa · 2017 [cited by examiner]
US 20170314844A1 · Tsuruga · 2017 [cited by applicant]
US 20170368530A1 · Sato et al. · 2017 [cited by applicant]
US 20180031304A1 · Kal · 2018 [cited by examiner]
US 20180282210A1 · Ishibashi · 2018 [cited by examiner]
US 20180290435A1 · Abe · 2018 [cited by applicant]
US 20190301754A1 · Aoshima et al. · 2019 [cited by applicant]
US 20200016536A1 · Aoshima · 2020 [cited by examiner]
US 20200131841A1 · Abe · 2020 [cited by examiner]
US 20200165863A1 · Onodera · 2020 [cited by applicant]
US 20210009471A1 · Abe · 2021 [cited by applicant]
US 20210245135A1 · Ruettinger · 2021 [cited by examiner]
US 20210283546A1 · Hashida · 2021 [cited by examiner]
US 20210367210A1 · Cheng · 2021 [cited by examiner]
CA 1174221A · 1984 [cited by applicant]
CN 107933054A · 2018 [cited by applicant]
EP 0922485A2 · 1999 [cited by applicant]
JP S58243A · 1983 [cited by applicant]
JP H0596182A · 1993 [cited by applicant]
JP 2009167041A · 2009 [cited by applicant]
JP 2014525822A · 2014 [cited by applicant]
JP 2015104682A · 2015 [cited by applicant]
JP 2017198324A · 2017 [cited by applicant]
JP 2018203549A · 2018 [cited by examiner]
JP 2019147720A · 2019 [cited by applicant]
JP 2019188424A · 2019 [cited by applicant]
JP 2020081968A · 2020 [cited by applicant]
KR 20140037451A · 2014 [cited by examiner]
KR 20180128665A · 2018 [cited by examiner]
WO 2014104051A1 · 2014 [cited by applicant]
WO 2014136151A1 · 2014 [cited by applicant]
WO WO2017056416A1 · 2017 [cited by examiner]
WO WO2017057756A1 · 2017 [cited by examiner]
WO 2017188571A1 · 2017 [cited by applicant]
WO 2017199920A1 · 2017 [cited by applicant]
WO 2019188424A1 · 2019 [cited by applicant]
Machine translation of KR 10-2014-0037451 A. [cited by examiner]
Machine translation of KR 10-2018-0128665 A. [cited by examiner]
Machine translation of JP 2018/203549 A. [cited by examiner]
International Search Report for corresponding Application No. PCT/JP2020/023638, mailed Aug. 11, 2020. [cited by applicant]
Written Opinion for corresponding Application No. PCT/JP2020/023638, mailed Aug. 11, 2020. [cited by applicant]
Japanese Office Action dated Dec. 19, 2023 corresponding to Japanese Patent Application No. 2022-163346, with Machine Translation. [cited by applicant]
Extended European Search Report dated Jan. 3, 2023 corresponding to European Application No. 20825880.6. [cited by applicant]
Japanese Office Action dated Apr. 30, 2025 corresponding to Japanese Patent Application No. 2024-022640, with Machine Translation. [cited by applicant]
Japanese Office Action corresponding to counterpart Japanese patent application No. 2024-022640 dated Oct. 7, 2025, with English translation. [cited by applicant]