Heated pipeline with high heating efficiency
The heated pipeline comprises an inner pipe intended to convey a fluid, and an outer coating made of a thermal insulating material and covering the inner pipe. The outer coating comprises at least one duct delimited, in a transverse plane, by a closed outline entirely defined in the thermal insulating material, each duct housing a respective heating element.
1. A heated pipeline for conveying a fluid, comprising an inner pipe intended to convey the fluid, and an outer coating made of a thermal insulating material and covering the inner pipe, wherein the outer coating comprises at least one duct delimited, in a transverse plane, by a closed outline entirely defined in the thermal insulating material, each duct housing a respective heating element, and wherein the heated pipeline comprises at least one injection path communicating with the at least one duct, for injecting high pressurized water in the at least one duct.
2. The heated pipeline of claim 1 , extending from a first end to a second end, wherein each duct is continuous between the first and second ends, each duct being able to hold a pressure higher than 3 bar.
3. The heated pipeline of claim 1 , extending from a first end to a second end, wherein the inner pipe is made of a plurality of aligned assembled pipe sections, the outer coating is made of a plurality of aligned assembled coating sections, and each heating element is made of at least one respective continuous part longer than each pipe section.
4. The heated pipeline of claim 3 , wherein each heating element is made of only one respective continuous part extending from the first end to the second end.
5. The heated pipeline of claim 1 , wherein each duct is straight or helical.
6. The heated pipeline of claim 1 , wherein, each duct being delimited by a wall, at least one of the heating element and the wall is coated with a low friction layer.
7. The heated pipeline of claim 1 , wherein the outer coating comprises at least two ducts, and wherein the heating elements comprise cables chosen between:
at least two single phase AC cables, each heating element being one of these single phase AC cables and being arranged in one respective of the ducts,
at least two single phase DC cables, each heating element being one of these single phase DC cables and being arranged in one respective of the ducts.
8. A method of manufacturing a heated pipeline for conveying a fluid, comprising an inner pipe to convey the fluid, and an outer coating made of a thermal insulating material and covering the inner pipe, wherein the outer coating comprises at least one duct delimited, in a transverse plane, by a closed outline entirely defined in the thermal insulating material, each duct housing a respective heating element, wherein the method comprises the following steps:
assembling pipeline segments, each having a respective pipe section and a respective coating section, to make the inner pipe with the outer coating,
inserting each respective heating element in each duct by applying a pressure differential over the length of the duct potentially aided by a push force on the heating element.
9. The method of claim 8 , wherein each heating element is inserted in the respective duct by pulling it along by pressurized fluid injected in the duct.
10. The heated pipeline of claim 1 , wherein the outer coating comprises at least three ducts, and wherein the heating elements comprise at least one three-phase cable, arranged as three mono-phase cables, each mono-phase cable forming one of the heating elements and being arranged in one respective of the three ducts.