Granted Patent B2

US 12,358,202 · App. 17/640,049 · Granted Jul 15, 2025

Inventor: Roland Engberg (Düsseldorf, DE)

Assignee: Covestro Intellectual Property GmbH & Co. KG

B29C48/767B29C48/405B29C48/52B29C48/535

Abstract

Claims (49)

1. An extruder having two or more screw shafts rotatable in the same sense and at the same speed, wherein the extruder comprises a housing having an inner housing diameter Di,

wherein the extruder has at least one vent,

wherein, in the entry region of the at least one vent,

each screw shaft has at least one high-pitch screw element having a ratio X of pitch T to

inner housing diameter Di of 1.75 to 15,

or

has at least one asymmetric screw element,

or

has at least one screw element mounted eccentrically on the axis of rotation of the screw shaft, wherein the high-pitch screw elements

or

the asymmetric screw elements,

or

the screw elements mounted eccentrically on the axis of rotation of the screw shaft, are each immediately adjacent and opposite one another on immediately adjacent screw shafts,

wherein the entry region of the at least one vent is a section of the extruder having a position based on the first edge of the vent in conveying direction, wherein the entry region is configured to:

(a) begin at a point at 100% of the length of the vent in conveying direction before the first edge of the vent, and

(b) end in the vent at a point at 50% of the length of the vent in conveying direction,

and

from the first edge of the vent in conveying direction of the extruder, the at least one high-pitch screw element in each case,

or

the at least one asymmetric screw element in each case,

or

the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case,

extends into the vent for 0% to 50% of the length of the vent,

and

the at least one high-pitch screw element in each case,

or

the at least one asymmetric screw element in each case,

or

the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case,

commences in a conveying direction before the first edge of the vent in the conveying direction and extends at least to the first edge of the vent in the conveying direction, wherein the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case is followed directly in conveying direction by at least one low-pitch screw element in each case having a ratio X of pitch T to inner housing diameter Di of less than 1.5.

2. The extruder as claimed in claim 1 , wherein each high-pitch screw element is simultaneously an asymmetric screw element or a screw element mounted eccentrically on the axis of rotation of the screw shaft.

3. The extruder as claimed in claim 1 , wherein each high-pitch screw element is simultaneously both an asymmetric screw element and a screw element mounted eccentrically on the axis of rotation of the screw shaft.

4. The extruder as claimed in claim 1 , wherein the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case, from the first edge of the vent in the conveying direction of the extruder, extends into the vent for not more than 20% of the length of the vent.

5. The extruder as claimed in claim 1 , wherein the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case, from the first edge of the vent in conveying direction of the extruder, extends for at least 10% to a maximum of 100% of the length of the vent counter to conveying direction.

6. The extruder as claimed in claim 1 , wherein, in the entry region of the at least one vent, each screw shaft has exactly one screw element which is a high-pitch screw element or an asymmetric screw element or a screw element mounted eccentrically on the axis of rotation of the screw shaft.

7. The extruder as claimed in claim 1 , wherein the axial length of the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case is 0.1 to 3 of the inner housing diameter Di.

8. The extruder as claimed in claim 1 , wherein the at least one screw element in each case which is a high-pitch screw element or an asymmetric screw element or a screw element mounted eccentrically on the axis of rotation of the screw shaft is a conveying element.

9. The extruder as claimed in claim 1 , wherein the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case is a single-flight screw element, a double-flight screw element, a triple-flight screw element or a quadruple-flight screw element.

10. The extruder as claimed in claim 1 , wherein, in the entry region of the at least one vent, each screw shaft has at least one screw element which is neither a high-pitch screw element nor an asymmetric screw element nor a screw element mounted eccentrically on the axis of rotation of the screw shaft.

11. The extruder as claimed in claim 10 , wherein the at least one screw element present on each screw shaft in the entry region of the at least one vent which is neither a high-pitch screw element nor an asymmetric screw element nor a screw element mounted eccentrically on the axis of rotation of the screw shaft has an axial length which is 0.1 to 3 of the inner housing diameter Di.

12. The extruder as claimed in claim 1 , wherein the length of the vent in conveying direction is from 50% to 750% of the inner housing diameter Di of the extruder.

13. The extruder as claimed in claim 1 , wherein the cross-sectional area of the vent is from 50% to 1400% of the square root of the inner housing diameter Di of the extruder.

14. A method comprising producing and processing plastic masses with the extruder as claimed in claim 1 .

15. The extruder as claimed in claim 4 , wherein the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case, from the first edge of the vent in conveying direction of the extruder, extends into the vent for not more than 10% of the length of the vent.

16. The extruder as claimed in claim 5 , wherein the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case, from the first edge of the vent in conveying direction of the extruder, extends for at least 20% to a maximum of 50% of the length of the vent counter to conveying direction.

17. The extruder as claimed in claim 7 , wherein the axial length of the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case is 0.5 to 1 of the inner housing diameter Di.

18. The extruder as claimed in claim 9 , wherein the at least one high-pitch screw element in each case or the at least one asymmetric screw element in each case or the at least one screw element mounted eccentrically on the axis of rotation of the screw shaft in each case is a double-flight screw element.

19. The extruder as claimed in claim 11 , wherein the at least one screw element present on each screw shaft in the entry region of the at least one vent which is neither a high-pitch screw element nor an asymmetric screw element nor a screw element mounted eccentrically on the axis of rotation of the screw shaft has an axial length which is 0.5 to 1.5 of the inner housing diameter Di.

20. The method as claimed in claim 14 , wherein the plastic masses are melts or solutions of thermoplastic polymers or melts or solutions of rubbers.

Assignments (2)

Priority Claims (1)

Continuity (1)

References Cited (11)