IP Library Granted Patent US 12,129,052
Granted Patent B1
US 12,129,052 · App. 17/661,023 · Granted Oct 29, 2024

Microgravity in low earth orbit with continuous electric propulsion

Inventors: David Degenhardt (Kent, WA); Kyle Patrick Doyle (Bellevue, WA); David Aaron Kornuta (Federal Way, WA); Zachary Reid Tolley (Kent, WA)
Assignee: Blue Origin, LLC
B64G1/409B64G1/402B64G1/443B64G1/60B64G1/646
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Quick Facts
Patent No.
US 12,129,052
App. No.
17/661,023
Granted
Oct 29, 2024
Kind
B1
Abstract

Systems and methods for achieving pristine microgravity in low earth orbit (LEO) using electric propulsion. Long-duration, low thrust, electric thrusters provide a constant thrust force for a pristine microgravity environment within a given volume of a space vehicle experiencing drag forces in LEO. Large space vehicles in LEO configured to be pressurized for human habitation, for instance having a mass of at least 40,000 kg and an internal volume of at least 400 m 3 , can use the electric propulsion systems and methods to achieve a quasi-steady acceleration less than or equal to 1.0 μg for durations of 180 consecutive days or longer.

Claims (31)

1. A system for maintaining a micro-gravity environment in low earth orbit (LEO), the system comprising:

a space vehicle having an internal volume of at least 400 m 3 configured to be pressurized for human habitation, a mass of at least 40,000 kg, and configured to travel in LEO along an orbit in a forward direction, wherein a drag force acts on the space vehicle in an aft direction opposite the forward direction when the space vehicle travels in LEO; and

a solar electric propulsion system comprising:

a propellant storage tank configured to hold at least 300 kg of Xenon; and

a plurality of electric propulsion thrusters configured to collectively generate a thrust force in the forward direction continuously for a time period of at least 180 days and with a magnitude substantially equal to the drag force such that the internal volume within the space vehicle maintains over the time period a quasi-steady acceleration less than or equal to 1.0 μg.

2. The system of claim 1 , wherein the plurality of electric propulsion thrusters are configured to collectively generate the thrust force such that at least 160 m 3 of the internal volume maintains over the time period a quasi-steady acceleration less than or equal to 0.5 μg.

3. The system of claim 1 , wherein the plurality of electric propulsion thrusters are configured to collectively generate the thrust force such that at least 8 m 3 of the internal volume maintains over the time period a quasi-steady acceleration less than or equal to 0.1 μg.

4. The system of claim 1 , further comprising a drop tower space within the space vehicle, wherein the plurality of electric propulsion thrusters are configured to collectively generate the thrust force such that a payload released within the drop tower space experiences pristine microgravity continuously for at least 15 minutes.

5. The system of claim 1 , wherein the drag force is greater than or equal to 0.050 Newtons.

6. The system of claim 1 , wherein the plurality of electric propulsion thrusters comprises a plurality of Hall effect thrusters each having at least 1 kW power output.

7. The system of claim 1 , wherein the plurality of electric propulsion thrusters are gimballed.

8. The system of claim 1 , wherein the plurality of electric propulsion thrusters each have a specific impulse of 2,600 s.

9. The system of claim 1 , wherein the propellant storage tank is configured to hold at least 500 kg of Xenon.

10. The system of claim 1 , where the space vehicle further comprises a solar array configured to generate electrical energy for use by the solar electric propulsion system.

11. The system of claim 1 , wherein the time period is at least 1800 days in the absence of external forces other than drag.

12. The system of claim 1 , wherein the time period is at least ten years.

13. The system of claim 1 , wherein the plurality of electric propulsion thrusters draw 1 kW while in operation.

14. The system of claim 1 , wherein the plurality of electric propulsion thrusters comprises five or more electric propulsion thrusters.

15. The system of claim 1 , wherein one or more of the plurality of electric propulsion thrusters is redundant.

16. The system of claim 1 , wherein the plurality of electric propulsion thrusters are configured to generate the thrust force continuously such that a first derivative of the orbital altitude with respect to time exists over the entire time period.

17. The system of claim 1 , wherein the plurality of electric propulsion thrusters are configured to generate the thrust force continuously such that a plot of orbital altitude versus time contains no points over the entire time period.

18. The system of claim 1 , wherein the plurality of electric propulsion thrusters are configured to generate the thrust force continuously such that a plot of orbital altitude versus time is substantially planar over the entire time period.

19. The system of claim 1 , wherein the plurality of electric propulsion thrusters are configured to collectively generate the thrust force such that the orbit is maintained between +/−10 km of a desired orbital altitude during the time period.

20. The system of claim 19 , wherein the desired orbital altitude is between about 350 km and about 450 km.

21. The system of claim 1 , wherein the space vehicle comprises a first habitat portion and a second habitat portion.

22. The system of claim 21 , wherein the first habitat portion has a volume of at least 400 m 3 , and the second habitat portion has a volume of at least 550 m 3 .

23. The system of claim 21 , wherein the first habitat portion and the second habitat portion each have a length of at least 14 meters and an outer diameter of at least 6 meters.

24. The system of claim 21 , further comprising a service module containing the solar electric propulsion system, wherein the service module is configured to couple with the first habitat portion.

25. The system of claim 21 , further comprising a docking node configured to couple the second habitat with the first habitat.

26. The system of claim 25 , wherein the docking node is an integral part of the first or the second habitat.

27. The system of claim 25 , wherein the docking node has a volume of at least 250 m 3 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2025
From: BLUE ORIGIN, LLC
To: BLUE ORIGIN MANUFACTURING, LLC
Reel/Frame 070585/0314 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2022
From: DEGENHARDT, DAVID; DOYLE, KYLE PATRICK; KORNUTA, DAVID AARON; TOLLEY, ZACHARY REID
To: BLUE ORIGIN, LLC
Reel/Frame 059944/0498 →
Cited By (1)
US 12,650,114