IP Library Granted Patent US 12,392,086
Granted Patent B2
US 12,392,086 · App. 17/663,448 · Granted Aug 19, 2025

Treated Kraft pulp compositions and methods of making the same

Inventors: Mengkui Luo (Auburn, WA); Venketa Panganathan Parthasarathy (Pooler, GA)
Assignee: INTERNATIONAL PAPER COMPANY
D21H11/16D21C9/1026D21C9/144D21H11/04D21H13/08D21H21/08
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Quick Facts
Patent No.
US 12,392,086
App. No.
17/663,448
Granted
Aug 19, 2025
Kind
B2
Abstract

Compositions including treated Kraft pulp, useful for making rayon fibers, having a lower degree of polymerization, a high R18, a low hemicellulose content, and high reactivity, are described. Methods of making the compositions are also described.

Claims (30)

1. A treated Kraft pulp, comprising:

a hemicellulose content of 5% or more; a R18 value of 88% or more; and a gamma number of 50% or less;

wherein the treated Kraft pulp has less than 8% by weight of cellulose II as determined by x-ray crystallography; and

wherein the treated Kraft pulp is treated chemical wood pulp.

2. The treated Kraft pulp of claim 1 , wherein the treated pulp has a standard reactivity of 3.5 mL or more.

3. The treated Kraft pulp of claim 1 , wherein the treated pulp has a modified reactivity of 30 mL or more.

4. The treated Kraft pulp of claim 1 , wherein the treated pulp has a filter value Kr of 10,000 or less.

5. The treated Kraft pulp of claim 1 , wherein the treated pulp has a SEM fiber segment count of 11 or less per 100 μm 2 of a filter when the pulp is subjected to a modified reactivity test.

6. The treated Kraft pulp of claim 1 , wherein the treated pulp has a crystallite cross-section of less than 20.6 nm 2 .

7. The treated Kraft pulp of claim 1 , wherein the hemicellulose content is greater than 7%.

8. The treated Kraft pulp of claim 1 , wherein the R18 value is from 88% to 92%.

9. The treated Kraft pulp of claim 1 , wherein the treated pulp further comprises one or more of a pentosan content of from 4.6% to 9%, a xylan content of 4% to 8%, and a mannan content of 3% to 8%.

10. The treated Kraft pulp of claim 1 , wherein the treated pulp comprises a standard reactivity of 5 mL or more.

11. The treated Kraft pulp of claim 1 , wherein the treated pulp comprises a modified reactivity of 50 mL or more.

12. The treated Kraft pulp of claim 1 , wherein the treated pulp comprises a filter value Kr of 8,000 or less.

13. The treated Kraft pulp of claim 1 , wherein the treated pulp further comprises a carboxyl content of less than 3.6 meq/100 g.

14. The treated Kraft pulp of claim 1 , wherein the treated pulp further has an ASTM degree of polymerization of from 600 to 900.

15. The treated Kraft pulp of claim 1 , wherein the treated pulp further has a copper number of from 0.3 to 1.2.

16. The treated Kraft pulp of claim 1 , wherein the treated pulp has 0% cellulose II as determined by x-ray crystallography.

17. The treated Kraft pulp of claim 1 wherein the treated pulp has an ageing time of 50 hours or less to reach a target Cuox DP of 340.

18. The treated Kraft pulp of claim 1 , wherein the treated pulp further has a copper number of from 0.2 to 1.6.

19. A pulp blend comprising:

a treated Kraft pulp according to claim 1 ;

a dissolving pulp having a R18 of greater than 92%; and

a total xylan and mannan content of 6% or more;

wherein the blend comprises at least 20% by weight of the treated pulp.

20. The blend of claim 19 , further comprising a surfactant.

21. The blend of claim 19 , wherein the blend further comprises a filter value Kr of 15,000 or less.

22. The blend of claim 19 , wherein the blend further comprises a gamma number of 45.1% or more.

23. The blend of claim 19 , wherein the blend has an ageing time of 50 hours or less to reach a target Cuox DP of 340.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2025
From: INTERNATIONAL PAPER COMPANY
To: GCF US HOLDINGS LLC
Reel/Frame 073563/0717 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2022
From: LUO, MENGKUI; PARTHASARATHY, VENKETA R.
To: WEYERHAEUSER NR COMPANY
Reel/Frame 059914/0910 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2022
From: WEYERHAEUSER NR COMPANY
To: INTERNATIONAL PAPER COMPANY
Reel/Frame 059914/0931 →