IP Library Granted Patent US 12,466,508
Granted Patent B2
US 12,466,508 · App. 17/673,806 · Granted Nov 11, 2025

Orientationally flexible bump sensor

Inventors: Everet Owen Ericksen (Woodland, CA); Andrew Diao (Santa Cruz, CA); Mike Fraguglia (Santa Cruz, CA); Evan Peterson (Santa Cruz, CA); James T. Pickett (Santa Cruz, CA)
Assignee: Fox Factory, Inc.
B62J45/423B62J45/20B62J45/412B62J45/414B62J45/4151B62J45/4152B62J45/41G01P15/00
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Quick Facts
Patent No.
US 12,466,508
App. No.
17/673,806
Granted
Nov 11, 2025
Kind
B2
Abstract

An orientationally flexible bump sensor is disclosed. The system includes at least one bump sensor mounted to a vehicle, the at least one bump sensor comprising at least two axes of measurement. A computer processor is configured to evaluate the at least two axes of measurement to determine which axis of the at least two axes of measurement has a highest magnitude vector and determine a gain value to cause the highest magnitude vector to be approximately 1 g. The computer processor will assign the gain value to the axis with the highest magnitude vector, such that the gain value is applied to each measurement generated by the axis with the highest magnitude vector.

Claims (47)

1 . An orientationally flexible bump sensor comprising:

at least one bump sensor mounted to a vehicle, said at least one bump sensor comprising at least two axes of measurement; and

a computer processor configured to:

evaluate said at least two axes of measurement to determine which axis of said at least two axes of measurement has a highest magnitude vector;

determine a gain value to cause said highest magnitude vector to be approximately 1 g; and

assign said gain value to said axis with said highest magnitude vector, such that said gain value is applied to each measurement generated by said axis with said highest magnitude vector, such that said orientationally flexible bump sensor provides accurate measurement results regardless of an orientation of said orientationally flexible bump sensor with respect to a ground plane.

2 . The orientationally flexible bump sensor of claim 1 , further comprising:

said at least one bump sensor mounted to said vehicle at an orientation such that neither of said at least two axes of measurement are perpendicular to said ground plane.

3 . The orientationally flexible bump sensor of claim 1 , wherein said at least one bump sensor is mounted to a swingarm of said vehicle.

4 . The orientationally flexible bump sensor of claim 1 , further comprising:

said at least one bump sensor placed in a calibration state prior to said evaluation of said at least two axes of measurement by said computer processor.

5 . The orientationally flexible bump sensor of claim 1 , wherein said computer processor is a microprocessor of said at least one bump sensor.

6 . The orientationally flexible bump sensor of claim 1 , wherein said computer processor is a microprocessor of a suspension controller.

7 . The orientationally flexible bump sensor of claim 1 , wherein said at least one bump sensor has a wireless communication capability.

8 . The orientationally flexible bump sensor of claim 1 , wherein said at least one bump sensor has a wired communication capability.

9 . A method for calibrating an orientationally flexible bump sensor, said method comprising:

generating at least two axes of measurement from a bump sensor mounted to a vehicle;

evaluating said at least two axes of measurement to determine which axis of said at least two axes of measurement has a highest magnitude vector;

determining a gain value to cause said highest magnitude vector to be approximately 1 g; and

assigning said gain value to said axis with said highest magnitude vector, such that said gain value is applied to every measurement generated by said axis with said highest magnitude vector, such that said orientationally flexible bump sensor provides accurate measurement results regardless of an orientation of said orientationally flexible bump sensor with respect to a ground plane.

10 . The method of claim 9 , further comprising:

mounting said bump sensor to said vehicle at an orientation such that neither of said at least two axes of measurement are perpendicular to said ground plane.

11 . The method of claim 9 , further comprising:

mounting said bump sensor to a swingarm of said vehicle.

12 . The method of claim 9 , further comprising:

placing said bump sensor into a calibration state prior to said evaluating of said at least two axes of measurement.

13 . The method of claim 9 , further comprising:

evaluating said at least two axes of measurement and determining said gain value with a microprocessor of said bump sensor.

14 . The method of claim 9 , further comprising:

evaluating said at least two axes of measurement and determining said gain value with a microprocessor of a suspension controller.

15 . The method of claim 9 , further comprising:

providing a wireless communication capability for said bump sensor.

16 . The method of claim 9 , further comprising:

providing a wired communication capability for said bump sensor.

17 . An orientationally flexible bump sensor comprising:

at least one bump sensor mounted to a vehicle, said at least one bump sensor comprising three axes of measurement; and

a computer processor configured to:

evaluate said three axes of measurement to determine which axis of said three axes of measurement has a highest magnitude vector;

determine a gain value to cause said highest magnitude vector to be approximately 1 g; and

assign said gain value to said axis with said highest magnitude vector, such that said gain value is applied to each measurement generated by said axis with said highest magnitude vector, such that said orientationally flexible bump sensor provides accurate measurement results regardless of an orientation of said orientationally flexible bump sensor with respect to a ground plane.

18 . The orientationally flexible bump sensor of claim 17 , further comprising:

said at least one bump sensor mounted to said vehicle at an orientation such that none of said three axes of measurement are perpendicular to said ground plane.

19 . The orientationally flexible bump sensor of claim 17 , wherein said at least one bump sensor is mounted to a swingarm of said vehicle.

20 . The orientationally flexible bump sensor of claim 17 , further comprising:

said at least one bump sensor placed in a calibration state prior to said evaluation of said three axes of measurement by said computer processor.

21 . The orientationally flexible bump sensor of claim 17 , wherein said computer processor is a microprocessor of said at least one bump sensor and said at least one bump sensor further comprises:

a wireless communication capability.

Assignments (2)
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2022
From: ERICKSEN, EVERET OWEN; DIAO, ANDREW; FRAGUGLIA, MIKE; PETERSON, EVAN; PICKETT, JAMES T.
To: FOX FACTORY, INC.
Reel/Frame 059029/0157 →
Continuity (2)
Provisional Application 63152668 · Feb 23, 2021
Related Publication 20220266939A1 · Aug 25, 2022
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