IP Library Granted Patent US 11,448,389
Granted Patent B1
US 11,448,389 · App. 17/674,171 · Granted Sep 20, 2022

Luminaires with modular heat spreader panels

Inventors: Kenneth Jenkins (Farmingdale, NJ); Samual Boege (Farmingdale, NJ); David Weimer (Farmingdale, NJ); Christian Vorrius (Farmingdale, NJ); Kevin Hebborn (Farmingdale, NJ)
Assignee: Dialight Corporation
F21V29/78F21V29/74
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Quick Facts
Patent No.
US 11,448,389
App. No.
17/674,171
Granted
Sep 20, 2022
Kind
B1
Abstract

The present disclosure is directed to examples of a single modular heat spreader piece. In one example, the single modular heat spreader piece includes a body portion, wherein the body portion comprises a curved outer surface and a flange member coupled to a first side of the body portion, wherein the flange member has a curved outer edge, a connection member coupled to a second side of the body portion, wherein the second side of the body portion is opposite the first side, and a heat spreader member coupled to the second side of the body portion and on an opposite end of the body portion from the connection member.

Claims (43)

1. A single modular heat spreader piece, comprising:

a body portion, wherein the body portion comprises a curved outer surface and a flange member coupled to a first side of the body portion, wherein the flange member has a curved outer edge;

a connection member coupled to a second side of the body portion, wherein the second side of the body portion is opposite the first side; and

a heat spreader member coupled to the second side of the body portion and on an opposite end of the body portion from the connection member.

2. The single modular heat spreader piece of claim 1 , wherein the heat spreader member has a shape profile that matches a shape profile of a housing of a luminaire.

3. The single modular heat spreader piece of claim 2 , wherein the shape profile of the heat spreader member and the shape profile of the housing of the luminaire comprise irregular shaped surfaces to create an extended surface to enhance heat transfer.

4. The single modular heat spreader piece of claim 1 , wherein the connection member comprises:

a first connection surface that is perpendicular to the body portion; and

a second connection surface that is perpendicular to the body portion and parallel to the first connection surface.

5. The single modular heat spreader piece of claim 4 , wherein the first connection surface and the second connection surface are on opposite lateral edges of the body portion.

6. The single modular heat spreader piece of claim 4 , wherein the first connection surface and the second connection surface each comprise:

a hook on an outer edge; and

a slot on an inner edge adjacent to a lateral edge of the body portion.

7. The single modular heat spreader piece of claim 1 , wherein the body portion comprises a plurality of openings in the curved outer surface for air flow.

8. The single modular heat spreader piece of claim 1 , wherein the curved outer surface of the body portion and the curved outer edge of the flange member have a same radius of curvature.

9. A modular heat spreader for a luminaire, comprising:

a plurality of single modular heat spreader pieces coupled together, wherein each one of the plurality of single modular heat spreader pieces comprises:

a body portion, wherein the body portion comprises a curved outer surface and a flange member coupled to a first side of the body portion, wherein the flange member has a curved outer edge;

a connection member coupled to a second side of the body portion, wherein the second side of the body portion is opposite the first side; and

a heat spreader member coupled to the second side of the body portion and on an opposite end of the body portion from the connection member.

10. The modular heat spreader of claim 9 , wherein the heat spreader member has a shape profile that matches a shape profile of a housing of the luminaire.

11. The modular heat spreader of claim 10 , wherein the shape profile of the heat spreader member and the shape profile of the housing of the luminaire comprise irregular shaped surfaces to create an extended surface to enhance heat transfer.

12. The modular heat spreader of claim 9 , wherein the connection member comprises:

a first connection surface that is perpendicular to the body portion; and

a second connection surface that is perpendicular to the body portion and parallel to the first connection surface.

13. The modular heat spreader of claim 12 , wherein the first connection surface and the second connection surface are on opposite lateral edges of the body portion.

14. The modular heat spreader of claim 12 , wherein the first connection surface and the second connection surface each comprise:

a hook on an outer edge; and

a slot on an inner edge adjacent to a lateral edge of the body portion, wherein the hook is to engage a slot of a first adjacent single modular heat spreader piece and the slot is to receive a hook of a second adjacent single modular heat spreader piece.

15. The modular heat spreader of claim 9 , wherein the plurality of single modular heat spreader pieces are coupled together to form a circular shape.

16. A high bay luminaire, comprising:

a housing comprising a twist lock connector;

a modular heat spreader coupled to the housing, wherein the modular heat spreader comprises a plurality of single modular heat spreader pieces coupled together, wherein each one of the plurality of single modular heat spreader pieces comprises:

a body portion, wherein the body portion comprises a curved outer surface and a flange member coupled to a first side of the body portion, wherein the flange member has a curved outer edge;

a connection member coupled to a second side of the body portion, wherein the second side of the body portion is opposite the first side; and

a heat spreader member coupled to the second side of the body portion and on an opposite end of the body portion from the connection member;

a printed circuit board comprising a plurality of light emitting diodes (LEDs), wherein the printed circuit board is coupled to the heat spreader member; and

a lens coupled to the housing to enclose the modular heat spreader and the printed circuit board.

17. The high bay luminaire of claim 16 , wherein the twist lock connector provides a connection to different types of mounting accessories.

18. The high bay luminaire of claim 16 , further comprising:

a near field communication (NFC) tag coupled to the housing.

19. The high bay luminaire of claim 18 , wherein the NFC tag provides information for a digital twin.

20. The high bay luminaire of claim 18 , wherein the NFC tag is to store part numbers and maintenance records.

Assignments (2)
SECURITY INTEREST Recorded Apr 23, 2026
From: DIALIGHT CORPORATION
To: HSBC UK BANK PLC
Reel/Frame 075465/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2022
From: JENKINS, KENNETH; BOEGE, SAMUAL; WEIMER, DAVID; VORRIUS, CHRISTIAN; HEBBORN, KEVIN
To: DIALIGHT CORPORATION
Reel/Frame 059033/0962 →