IP Library Granted Patent US 11,817,699
Granted Patent B2
US 11,817,699 · App. 17/676,371 · Granted Nov 14, 2023

Power converter for a solar panel

Inventors: F. William Capp (Boston, MA); William J. Driscoll (Westford, MA)
Assignee: Solaredge Technologies Ltd.
H02J7/35H02J1/00H02J3/388H02M3/04H02M7/44H02J3/38H02M1/0077Y02E10/56
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Quick Facts
Patent No.
US 11,817,699
App. No.
17/676,371
Granted
Nov 14, 2023
Kind
B2
Abstract

A solar array power generation system includes a solar array electrically connected to a control system. The solar array has a plurality of solar modules, each module having at least one DC/DC converter for converting the raw panel output to an optimized high voltage, low current output. In a further embodiment, each DC/DC converter requires a signal to enable power output of the solar modules.

Claims (93)

1. A method, comprising:

connecting outputs of a plurality of solar units in series to form a series connection, wherein each of the plurality of solar units comprises:

a solar generator having at least one solar cell to generate electric power, and

a DC/DC converter coupled with the solar generator to receive the electric power generated by the solar generator in entirety and configured to output the electric power through the plurality of solar units connected in series,

wherein the DC/DC converter is configured to employ a switching frequency for transferring electric power from the solar generator;

wherein when the DC/DC converter is switched on, the solar generator is connected in the series connection with the plurality of solar units;

wherein when the DC/DC converter is switched off, the solar generator is electronically disconnected from the series connection;

controlling the DC/DC converter of each of the plurality of solar units to operate a respective solar generator at a maximum power point independent of other solar units of the plurality of solar units that are connected in series; and

coupling a galvanically isolated inverter with the plurality of solar units in series to provide the electric power to a load.

2. The method of claim 1 ,

wherein each of the plurality of solar units has a controller; and

the DC/DC converter is adjusted via the controller to operate the solar generator at the maximum power point, based on a voltage of the solar generator.

3. The method of claim 1 ,

wherein each of the plurality of solar units has a controller; and

a switching frequency of the DC/DC converter is adjusted via the controller to operate the solar generator at the maximum power point, based on a voltage of the solar generator.

4. The method of claim 1 ,

wherein each of the plurality of solar units has a controller; and

a duty cycle of the DC/DC converter is adjusted via the controller to operate the solar generator at the maximum power point, based on a voltage of the solar generator.

5. The method of claim 1 , further comprising:

coupling the galvanically isolated inverter comprising an inductor with the plurality of solar units in series to provide the electric power to the load.

6. The method of claim 5 , further comprising:

coupling the inductor with the plurality of solar units in series to provide the electric power to the load.

7. The method of claim 1 , further comprising:

coupling an inductor with the plurality of solar units in series to provide the electric power to the load.

8. The method of claim 1 , wherein the galvanically isolated inverter is a single galvanically isolated inverter shared by DC/DC converters of the plurality of solar units connected in series.

9. The method of claim 5 , wherein the galvanically isolated inverter is a single galvanically isolated inverter shared by DC/DC converters of the plurality of solar units connected in series.

10. The method of claim 6 , wherein the inductor is a single inductor shared by DC/DC converters of the plurality of solar units connected in series.

11. The method of claim 7 , wherein the inductor is a single inductor shared by DC/DC converters of the plurality of solar units connected in series.

12. The method of claim 1 , further comprising:

connecting the plurality of solar units to the load, including devices that use or store the electric power.

13. The method of claim 5 , further comprising:

connecting the plurality of solar units to the load, including devices that use or store the electric power.

14. The method of claim 6 , further comprising:

connecting the plurality of solar units to the load, including devices that use or store the electric power.

15. The method of claim 7 , further comprising:

connecting the plurality of solar units to the load including devices that use or store the electric power.

16. The method of claim 1 , wherein the DC/DC converter comprises a switch and an energy storage capacitor coupled between the solar generator and the switch;

wherein when the switch is turned on, the solar generator and the energy storage capacitor are connected in parallel with the series connection of the plurality of solar units;

wherein when the switch is turned off, the solar generator and the energy storage capacitor are electronically disconnected from the series connection, and

wherein the method further comprises controlling the switch of the DC/DC converter of each of the plurality of solar units to operate a respective solar generator at the maximum power point independent of other solar units of the plurality of solar units that are connected in series.

17. The method of claim 1 , further comprising:

varying a respective mode of operation of the DC/DC converter of each of the plurality of solar units in response to receiving a control signal from a central control system.

18. The method of claim 1 , further comprising:

filtering electric power received from the series connection of the plurality of solar units.

19. The method of claim 1 , further comprising:

coupling an energy storage device with the plurality of solar units to provide the electric power to the load.

20. The method of claim 1 , wherein each of the plurality of solar units comprises a controller, and further comprising:

adjusting, via the controller, the DC/DC converter to operate the solar generator at the maximum power point based on a voltage of the solar generator.

21. The method of claim 1 , wherein each of the plurality of solar units comprises a controller, and further comprising:

adjusting, via the controller, the switching frequency of the DC/DC converter to operate the solar generator at the maximum power point based on a voltage of the solar generator.

22. The method of claim 1 , wherein each of the plurality of solar units comprises a controller, and further comprising:

adjusting, via the controller, a duty cycle of the DC/DC converter to operate the solar generator at the maximum power point based on a voltage of the solar generator.

23. A method, comprising:

connecting outputs of a plurality of solar units in series to form a series connection, wherein each of the plurality of solar units comprises:

a solar generator having at least one solar cell to generate electric power, and

a DC/DC converter coupled with the solar generator to receive the electric power generated by the solar generator and configured to output the electric power through the plurality of solar units connected in series,

wherein the DC/DC converter is configured to employ a switching frequency for transferring electric power from the solar generator;

wherein when the DC/DC converter is switched on, the solar generator is connected in the series connection with the plurality of solar units;

wherein when the DC/DC converter is switched off, the solar generator is electronically disconnected from the series connection;

controlling the DC/DC converter of each of the plurality of solar units to operate a respective solar generator at a maximum power point; and

coupling a galvanically isolated inverter with the plurality of solar units in series to provide the electric power to a load.

24. The method of claim 23 , wherein each of the plurality of solar units comprises a controller and further comprising:

adjusting, via the controller, the DC/DC converter to operate the solar generator at the maximum power point based on a voltage of the solar generator.

25. The method of claim 23 , wherein each of the plurality of solar units comprises a controller; and further comprising:

adjusting, via the controller, the switching frequency of the DC/DC converter to operate the solar generator at the maximum power point based on a voltage of the solar generator.

26. The method of claim 23 , wherein each of the plurality of solar units comprises a controller; and further comprising:

adjusting, via the controller, a duty cycle of the DC/DC converter to operate the solar generator at the maximum power point based on a voltage of the solar generator.

27. The method of claim 23 , further comprising:

coupling the galvanically isolated inverter comprising an inductor with the plurality of solar units in series to provide the electric power to the load.

28. The method of claim 27 , further comprising:

coupling the inductor with the plurality of solar units in series to provide the electric power to the load.

29. The method of claim 23 , further comprising:

coupling an inductor with the plurality of solar units in series to provide the electric power to the load.

30. The method of claim 23 , wherein the galvanically isolated inverter is a single galvanically isolated inverter shared by DC/DC converters of the plurality of solar units connected in series.

31. The method of claim 27 , wherein the galvanically isolated inverter is a single galvanically isolated inverter shared by DC/DC converters of the plurality of solar units connected in series.

32. The method of claim 28 , wherein the inductor is a single inductor shared by DC/DC converters of the plurality of solar units connected in series.

33. The method of claim 29 , wherein the inductor is a single inductor shared by DC/DC converters of the plurality of solar units connected in series.

34. The method of claim 23 , further comprising:

connecting the plurality of solar units to the load, including devices that use or store the electric power.

35. The method of claim 27 , further comprising:

connecting the plurality of solar units to the load, including devices that use or store the electric power.

36. The method of claim 28 , further comprising:

connecting the plurality of solar units to the load, including devices that use or store the electric power.

37. The method of claim 29 , further comprising:

connecting the plurality of solar units to the load, including devices that use or store the electric power.

38. The method of claim 23 , wherein the DC/DC converter comprises a switch and an energy storage capacitor coupled between the solar generator and the switch, wherein when the switch is turned on, the solar generator and the energy storage capacitor are connected in parallel with the series connection of the plurality of solar units, and wherein when the switch is turned off, the solar generator and the energy storage capacitor are electronically disconnected from the series connection, further comprising:

controlling the switch of the DC/DC converter of each of the plurality of solar units to operate a respective solar generator at the maximum power point.

39. The method of claim 23 , further comprising:

varying a respective mode of operation of the DC/DC converter of each of the plurality of solar units in response to receiving a control signal from a central control system.

40. The method of claim 23 , further comprising:

filtering electric power received from the series connection of the plurality of solar units.

41. The method of claim 23 , further comprising:

coupling an energy storage device with the plurality of solar units to provide the electric power to the load.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: DRISCOLL, WILLIAM J.; CAPP, F. WILLIAM
To: BEACON POWER CORPORATION
Reel/Frame 064679/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: BEACON POWER CORPORATION
To: BEACON POWER, LLC
Reel/Frame 064679/0967 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: BEACON POWER, LLC
To: SOLAREDGE TECHNOLOGIES LTD.
Reel/Frame 064679/0976 →
Continuity (9)
Division 17509303 · Oct 25, 2021
Continuation 17353916 · Jun 22, 2021
Continuation 17153454 · Jan 20, 2021
Continuation 16162574 · Oct 17, 2018
Continuation 15052633 · Feb 24, 2016
Continuation 13282037 · Oct 26, 2011
Continuation 10556764
Provisional Application 60473749 · May 28, 2003
Related Publication 20220173589A1 · Jun 2, 2022