IP Library Granted Patent US 11,824,398
Granted Patent B2
US 11,824,398 · App. 17/676,378 · Granted Nov 21, 2023

Power converter for a solar panel

Inventors: F. William Capp (Boston, MA); William J. Driscoll (Westford, MA)
Assignee: Solaredge Technologies Ltd.
H02J7/35H02J1/00H02J3/388H02M3/04H02M7/44H02J3/38H02M1/0077Y02E10/56
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,824,398
App. No.
17/676,378
Granted
Nov 21, 2023
Kind
B2
Abstract

A solar array power generation system includes a solar array electrically connected to a control system. The solar array has a plurality of solar modules, each module having at least one DC/DC converter for converting the raw panel output to an optimized high voltage, low current output. In a further embodiment, each DC/DC converter requires a signal to enable power output of the solar modules.

Claims (74)

1. A method, comprising:

generating electricity in direct current (DC) using a solar generator, wherein the solar generator has at least one solar cell; and

operating a converter coupled between the solar generator and a series connection of solar generators to allow the solar generator to supply a first current to the series connection of solar generators, wherein the converter is controlled to operate the solar generator at a maximum power point independent of other solar generators in the series connection of solar generators,

wherein the converter is configured to allow a second current larger than the first current to flow through the series connection of solar generators,

wherein when the converter is switched on, the solar generator provides the first current to the series connection of solar generators, and the second current is equal to or larger than the first current, and

wherein, when the converter is switched off, the solar generator is electronically disconnected from the series connection of solar generators.

2. The method of claim 1 , wherein the converter has no inductor.

3. The method of claim 1 , wherein the converter is configured to employ a switching frequency to allow an output voltage of the converter that is substantially equal to an output voltage of the solar generator.

4. The method of claim 1 , wherein when the converter is switched on, an output voltage of the converter is substantially equal to an output voltage of the solar generator.

5. The method of claim 1 , operating a first switch of the converter, coupled between the solar generator and the series connection of solar generators, according to a duty cycle to allow the solar generator to supply the first current to the series connection of solar generators via the first switch of the converter, wherein the first switch is controlled to operate the solar generator at the maximum power point independent of other solar generators in the series connection of solar generators.

6. The method of claim 5 , wherein when the first switch is turned on, an output voltage of the converter is substantially equal to an output voltage of the solar generator.

7. The method of claim 6 , wherein the converter includes an energy storage capacitor coupled in parallel with the solar generator and coupled between the solar generator and the first switch.

8. The method of claim 7 ,

wherein when the first switch is turned on, the solar generator provides the first current to the series connection of solar generators, and the second current is equal to or larger than the first current; and

wherein, when the first switch is turned off, the solar generator is electronically disconnected from the series connection of solar generators.

9. The method of claim 1 , wherein the converter further comprises a controller to control switching of the converter.

10. The method of claim 1 , wherein the converter further comprises a controller to control the converter according to a duty cycle.

11. The method of claim 5 , wherein the converter further comprises a controller to control the first switch.

12. The method of claim 5 , wherein the converter further comprises a controller to control the first switch according to the duty cycle.

13. The method of claim 9 , wherein the controller is configured to further control the converter according to at least one of: a phase shift, and a synchronizing signal.

14. The method of claim 10 , wherein the controller is configured to further control the converter according to at least one of: a phase shift, and a synchronizing signal.

15. The method of claim 11 , wherein the controller is configured to further control the first switch according to at least one of: a phase shift, and a synchronizing signal.

16. The method of claim 12 , wherein the controller is configured to further control the first switch according to at least one of: a phase shift, and a synchronizing signal.

17. The method of claim 1 ,

wherein the converter is a first converter and the solar generator is a first solar generator, and

wherein the series connection of solar generators further comprises a second solar generator and a second converter connected to the first converter in series, the second solar generator being configured to provide electricity to the series connection of solar generators, and the second converter being configured to allow the second current, larger than a current from the second solar generator, to flow through the series connection of solar generators; and wherein the method further comprises:

operating the second converter separately from the first converter, to separately maximize power output from the first solar generator and power output from the second solar generator.

18. The method of claim 1 ,

wherein the converter is a first converter and the solar generator is a first solar generator, and

wherein the series connection of solar generators further comprises a second solar generator and a second converter connected to the first converter in series, the second solar generator configured to provide electricity to the series connection of solar generators, and the second converter configured to allow the second current, larger than a current from the second solar generator, to flow through the series connection of solar generators; and wherein the method further comprises:

operating the second converter according to a duty cycle separately from a duty cycle according to which a first switch of the first converter is operated to separately maximize power output from the first solar generator and power output from the second solar generator.

19. The method of claim 1 ,

wherein the converter is a first converter and the solar generator is a first solar generator, and

wherein the series connection of solar generators further comprises a second solar generator and a second converter connected to the first converter in series, the second converter having at least a second switch, the second solar generator to provide electricity to the series connection of solar generators via the second switch of the second converter, the second converter configured to allow the second current, larger than a current from the second solar generator, to flow through the series connection of solar generators; and wherein the method further comprises:

operating the second switch of the second converter according to a duty cycle separately from a duty cycle according to which a first switch of the first converter is operated to separately maximize power output from the first solar generator and power output from the second solar generator.

20. The method of claim 1 , further comprising varying a respective mode of operation of the converter in response to receiving a control signal from a central control system.

21. The method of claim 1 , further comprising coupling an energy storage device with the series connection of solar generators.

22. A method, comprising:

generating electricity in direct current (DC) using a solar generator, wherein the solar generator has at least one solar cell; and

operating a converter coupled between the solar generator and a series connection of solar generators to allow the solar generator to supply a first current to the series connection of solar generators, wherein the converter is controlled to operate the solar generator at a maximum power point,

wherein the converter is configured to allow a second current about that of the first current to flow through the series connection of solar generators,

wherein when the converter is switched on, the solar generator provides the first current to the series connection of solar generators, and the second current is about that of the first current, and

wherein, when the converter is switched off, the solar generator is electronically disconnected from the series connection of solar generators.

23. The method of claim 22 , wherein the converter does not comprise an inductor.

24. The method of claim 22 , wherein the converter is configured to employ a switching frequency to allow an output voltage of the converter that is substantially equal to an output voltage of the solar generator.

25. The method of claim 22 , wherein when the converter is switched on, an output voltage of the converter is substantially equal to an output voltage of the solar generator.

26. The method of claim 22 , operating a first switch of the converter, coupled between the solar generator and the series connection of solar generators, according to a duty cycle to allow the solar generator to supply the first current to the series connection of solar generators via the first switch of the converter, wherein the first switch of the converter is controlled to operate the solar generator at the maximum power point.

27. The method of claim 26 , wherein when the first switch of the converter is turned on, an output voltage of the converter is substantially equal to an output voltage of the solar generator.

28. The method of claim 27 , wherein the converter includes an energy storage capacitor coupled in parallel with the solar generator and coupled between the solar generator and the first switch of the converter.

29. The method of claim 28 ,

wherein when the first switch of the converter is turned on, the solar generator provides the first current to the series connection of solar generators, and the second current is about that of the first current; and

wherein, when the first switch of the converter is turned off, the solar generator is electronically disconnected from the series connection of solar generators.

30. The method of claim 22 , wherein the converter further comprises a controller to control switching of the converter.

31. The method of claim 22 , wherein the converter further comprises a controller to control the converter according to a duty cycle.

32. The method of claim 26 , wherein the converter further comprises a controller to control the first switch of the converter.

33. The method of claim 26 , wherein the converter further comprises a controller to control the first switch of the converter according to the duty cycle.

34. The method of claim 30 , wherein the controller is configured to further control the converter according to a phase shift or a synchronizing signal.

35. The method of claim 31 , wherein the controller is configured to further control the converter according to a phase shift or a synchronizing signal.

36. The method of claim 32 , wherein the controller is configured to further control the first switch of the converter according to a phase shift or a synchronizing signal.

37. The method of claim 33 , wherein the controller is configured to further control the first switch of the converter according to a phase shift or a synchronizing signal.

38. The method of claim 22 ,

wherein the converter is a first converter and the solar generator is a first solar generator, and

wherein the series connection of solar generators further comprises a second solar generator and a second converter connected to the first converter in series, the second solar generator being configured to provide electricity to the series connection of solar generators, and the second converter being configured to allow the second current, larger than a current from the second solar generator, to flow through the series connection of solar generators, and further comprising:

operating the second converter separately from the first converter, to separately maximize power output from the first solar generator and power output from the second solar generator.

39. The method of claim 22 ,

wherein the converter is a first converter and the solar generator is a first solar generator, and

wherein the series connection of solar generators further comprises a second solar generator and a second converter connected to the first converter in series, the second solar generator configured to provide electricity to the series connection of solar generators, and the second converter configured to allow the second current, larger than a current from the second solar generator, to flow through the series connection of solar generators, further comprising:

operating the second converter according to a duty cycle separately from a duty cycle according to which a first switch of the first converter is operated to separately maximize power output from the first solar generator and power output from the second solar generator.

40. The method of claim 22 ,

wherein the converter is a first converter and the solar generator is a first solar generator, and

wherein the series connection of solar generators further comprises a second solar generator and a second converter connected to the first converter in series, the second converter having at least a second switch, the second solar generator to provide electricity to the series connection of solar generators via the second switch of the second converter, the second converter configured to allow the second current, larger than a current from the second solar generator, to flow through the series connection of solar generators, further comprising:

operating the second switch of the second converter according to a duty cycle separately from a duty cycle according to which a first switch of the first converter is operated to separately maximize power output from the first solar generator and power output from the second solar generator.

41. The method of claim 22 , further comprising varying a respective mode of operation of the converter in response to receiving a control signal from a central control system.

42. The method of claim 22 , further comprising coupling an energy storage device with the series connection of solar generators.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: DRISCOLL, WILLIAM J.; CAPP, F. WILLIAM
To: BEACON POWER CORPORATION
Reel/Frame 064679/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: BEACON POWER CORPORATION
To: BEACON POWER, LLC
Reel/Frame 064679/0967 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: BEACON POWER, LLC
To: SOLAREDGE TECHNOLOGIES LTD.
Reel/Frame 064679/0976 →
Continuity (9)
Division 17509303 · Oct 25, 2021
Continuation 17353916 · Jun 22, 2021
Continuation 17153454 · Jan 20, 2021
Continuation 16162574 · Oct 17, 2018
Continuation 15052633 · Feb 24, 2016
Continuation 13282037 · Oct 26, 2011
Continuation 10556764
Provisional Application 60473749 · May 28, 2003
Related Publication 20220181873A1 · Jun 9, 2022