SPRAYABLE MICROENCAPSULATED PHEROMONES
This disclosure provides agrochemical compositions and methods of manufacturing and using the same. In embodiments, the present disclosure relates to agrochemical compositions comprising one or more pheromones.
1 . A sprayable capsule pheromone formulation comprising:
an oil phase containing at least one sex pheromone;
a water phase containing a multiamine and at least one surfactant; and
at least one polyurea shell material formed by interfacial polymerization between diisocyanates in the oil phase and multiamine in the water phase.
2 . The sprayable capsule formulation of claim 1 , wherein the at least one pheromone is selected from the group consisting of:
(Z)-7-Dodecen-1-yl Acetate (Z7-12Ac), (Z)-8-Dodecenyl acetate (Z8-12Ac), (Z)-9-Dodecenyl acetate (Z9-12Ac), (E,Z)-7,9-Dodecadienyl acetate (E7Z9-12Ac), (Z)-11-Tetradecenyl acetate (Z11-14Ac), (E)-5-Decenyl acetate (E5-10Ac), (E,E)-8,10-Decadienyl acetate (E8E10-10Ac), (Z)-11-Hexadecenyl acetate (Z11-16Ac), and mixtures thereof;
(Z)-9-Hexadecenal (Z9-16Ald), (Z)-11-Hexadecenal (Z11-16Ald), (Z)-13-Octadecenal (Z13-18Ald), (Z)-9-Octadecenal (Z9-18Ald), and mixtures thereof; and
(Z)-9-Tetradecenyl Acetate (Z9-14Ac), (Z)-11-Hexadecenyl Acetate (Z11-16Ac) and mixtures thereof.
3 . The sprayable capsule formulation of claim 2 , wherein the mixture of (Z)-9-Tetradecenyl Acetate (Z9-14Ac) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 87:13.
4 . The sprayable capsule formulation of claim 1 , wherein a median diameter of the capsule is in the rage of 3-20 microns.
5 . The sprayable capsule formulation of claim 1 , wherein the diisocyanates are selected from the group consisting of 2,4-toluene diisocyanate (TDI), 4,4-diphenylmethane diisocyanate (MDI), isophorone diisocyanate (IPDI), and 1,6-hexamethylene diisocyanate (HDI).
6 . The sprayable capsule formulation of claim 1 , wherein the oil phase includes a diluent oil consisting of paraffin oil, epoxidized soybean oil, wax, or a combination thereof.
7 . The sprayable capsule formulation of claim 1 , wherein the multiamine is selected from the group consisting of ethylenediamine (EDA), hexanediamine (HDA), diethylenetriamine (DETA), and urea.
8 . The sprayable capsule formulation of claim 1 , wherein the formulation comprises:
a pheromone content of 1-50 wt %; and
a microcapsule shell material content of 2-10 wt %;
wherein the median microcapsule diameter is 1-100 microns.
9 . A method of forming a sprayable capsule pheromone formulation comprising:
providing an oil phase containing at least one sex pheromone and at least one diisocyanate;
providing a water phase containing a multiamine; and
emulsifying the oil phase in the aqueous phase with at least one emulsifier;
increasing the temperature of the emulsified oil; and
adding multiamines to the water phase to form a polyurea shell material between the oil phase and the water phase.
10 . The method of claim 1 , wherein the at least one pheromone is selected from the group consisting of:
(Z)-7-Dodecen-1-yl Acetate (Z7-12Ac), (Z)-8-Dodecenyl acetate (Z8-12Ac), (Z)-9-Dodecenyl acetate (Z9-12Ac), (E,Z)-7,9-Dodecadienyl acetate (E7Z9-12Ac), (Z)-11-Tetradecenyl acetate (Z11-14Ac), (E)-5-Decenyl acetate (E5-10Ac), (E,E)-8,10-Decadienyl acetate (E8E10-10Ac), (Z)-11-Hexadecenyl acetate (Z11-16Ac), and mixtures thereof;
(Z)-9-Hexadecenal (Z9-16Ald), (Z)-11-Hexadecenal (Z11-16Ald), (Z)-13-Octadecenal (Z13-18Ald), (Z)-9-Octadecenal (Z9-18Ald), and mixtures thereof; and
(Z)-9-Tetradecenyl Acetate (Z9-14Ac), (Z)-11-Hexadecenyl Acetate (Z11-16Ac) and mixtures thereof.
11 . The method of claim 10 , wherein the mixture of (Z)-9-Tetradecenyl Acetate (Z9-14Ac) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 87:13.
12 . The method of claim 1 , wherein a median diameter of the capsule is in the range of 3-20 microns.
13 . The method of claim 1 , wherein the diisocyanates are selected from the group consisting of 2,4-toluene diisocyanate (TDI), 4,4-diphenylmethane diisocyanate (MDI), isophorone diisocyanate (IPDI), and 1,6-hexamethylene diisocyanate (HDI).
14 . The method of claim 1 , wherein the oil phase includes a diluent oil consisting of paraffin oil, epoxidized soybean oil, wax, or a combination thereof.
15 . The method of claim 1 , wherein the multiamine is selected from the group consisting of ethylenediamine (EDA), hexanediamine (HDA), diethylenetriamine (DETA), and urea.
16 . A sprayable capsule pheromone formulation comprising:
an anionic oil phase emulsion containing at least one sex pheromone; and
a cationic melamine-urea-formaldehyde (MUF) polymer bonded to the anionic oil phase to form a melamine-urea-formaldehyde microcapsule on an exterior surface of the emulsion containing the at least or sex pheromone.
17 . The sprayable capsule formulation of claim 16 , wherein the anionic oil phase emulsion comprises sodium lignosulfonate.
18 . The sprayable capsule formulation of claim 16 , wherein the pheromone is selected from the group consisting of:
(Z)-7-Dodecen-1-yl Acetate (Z7-12Ac), (Z)-8-Dodecenyl acetate (Z8-12Ac), (Z)-9-Dodecenyl acetate (Z9-12Ac), (E,Z)-7,9-Dodecadienyl acetate (E7Z9-12Ac), (Z)-11-Tetradecenyl acetate (Z11-14Ac), (E)-5-Decenyl acetate (E5-10Ac), (E,E)-8,10-Decadienyl acetate (E8E10-10Ac), (Z)-11-Hexadecenyl acetate (Z11-16Ac), and mixtures thereof;
(Z)-9-Hexadecenal (Z9-16Ald), (Z)-11-Hexadecenal (Z11-16Ald), (Z)-13-Octadecenal (Z13-18Ald), (Z)-9-Octadecenal (Z9-18Ald), and mixtures thereof; and
(Z)-9-Tetradecenyl Acetate (Z9-14Ac), (Z)-11-Hexadecenyl Acetate (Z11-16Ac) and mixtures thereof.
19 . The sprayable capsule formulation of claim 17 , wherein the mixture of (Z)-9-Tetradecenyl Acetate (Z9-14Ac) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 87:13; and the mixture of (Z)-11-Hexadecenal (Z11-16Ald) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 50:50.
20 . The sprayable capsule formulation of claim 1 , wherein a median diameter of the capsule is in the range of 1-100 microns.
21 . The sprayable capsule formulation of claim 1 , wherein a median diameter of the capsule is in the range of 3-20 microns.
22 . The sprayable capsule formulation of claim 1 , wherein the formulation comprises:
a pheromone content of 1-50 wt %; and
a microcapsule shell material content of 2-10 wt %;
wherein the median microcapsule diameter is 1-100 microns.
23 . A method of forming a sprayable capsule pheromone formulation comprising:
providing an aqueous formaldehyde solution;
adjusting the pH of the aqueous formaldehyde solution using a trisubstituted unreactive amine;
mixing the formaldehyde solution with solid melamine and urea to provide a water phase containing a multiamine;
heating the water phase to form a melamine-urea-formaldehyde (MUF) prepolymer;
emulsifying a pheromone in an aqueous solution containing an anioinic protective colloid to form pheromone emulsion droplets;
adding the MUF prepolymer solution to the aqueous solution to form a layer of MUF prepolymer ionically bonded to the pheromone emulsion droplets; and
heating the ionically bonded prepolymer to form a MUF microcapsule.
24 . The method of claim 23 , wherein the at least one pheromone is selected from the group consisting of:
(Z)-7-Dodecen-1-yl Acetate (Z7-12Ac), (Z)-8-Dodecenyl acetate (Z8-12Ac), (Z)-9-Dodecenyl acetate (Z9-12Ac), (E,Z)-7,9-Dodecadienyl acetate (E7Z9-12Ac), (Z)-11-Tetradecenyl acetate (Z11-14Ac), (E)-5-Decenyl acetate (E5-10Ac), (E,E)-8,10-Decadienyl acetate (E8E10-10Ac), (Z)-11-Hexadecenyl acetate (Z11-16Ac), and mixtures thereof;
(Z)-9-Hexadecenal (Z9-16Ald), (Z)-11-Hexadecenal (Z11-16Ald), (Z)-13-Octadecenal (Z13-18Ald), (Z)-9-Octadecenal (Z9-18Ald), and mixtures thereof; and
(Z)-9-Tetradecenyl Acetate (Z9-14Ac), (Z)-11-Hexadecenyl Acetate (Z11-16Ac) and mixtures thereof.
25 . The method of claim 24 , wherein the mixture of (Z)-9-Tetradecenyl Acetate (Z9-14Ac) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 87:13; and the mixture of (Z)-11-Hexadecenal (Z11-16Ald) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 50:50.
26 . The method of claim 23 , wherein a median diameter of the capsule is in the range of 1-100 microns.
27 . The method of claim 23 , wherein the anionic protective colloid comprises sodium lignosulfonate.
28 . The degree of sulfonation of lignosulfonates of claim 17 is in the range of 0.5-3.3 moles/kg.
29 . A sprayable capsule pheromone formulation comprising:
an oil phase emulsion containing at least one sex pheromone; and
a double layer shell made of a polyurea (PUR) layer and melamine-urea-formaldehyde (MUF) layer microcapsule encapsulating an exterior surface of the emulsion containing the at least one sex pheromone.
30 . The sprayable capsule formulation of claim 29 , wherein the pheromone is selected from the group consisting of:
(Z)-7-Dodecen-1-yl Acetate (Z7-12Ac), (Z)-8-Dodecenyl acetate (Z8-12Ac), (Z)-9-Dodecenyl acetate (Z9-12Ac), (E,Z)-7,9-Dodecadienyl acetate (E7Z9-12Ac), (Z)-11-Tetradecenyl acetate (Z11-14Ac), (E)-5-Decenyl acetate (E5-10Ac), (E,E)-8,10-Decadienyl acetate (E8E10-10Ac), (Z)-11-Hexadecenyl acetate (Z11-16Ac), and mixtures thereof;
(Z)-9-Hexadecenal (Z9-16Ald), (Z)-11-Hexadecenal (Z11-16Ald), (Z)-13-Octadecenal (Z13-18Ald), (Z)-9-Octadecenal (Z9-18Ald), and mixtures thereof; and
(Z)-9-Tetradecenyl Acetate (Z9-14Ac), (Z)-11-Hexadecenyl Acetate (Z11-16Ac) and mixtures thereof.
31 . The sprayable capsule formulation of claim 30 , wherein the mixture of (Z)-9-Tetradecenyl Acetate (Z9-14Ac) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 87:13.
32 . The sprayable capsule formulation of claim 29 , wherein a median diameter of the capsule is in the range of 1-100 microns.
33 . The sprayable capsule formulation of claim 29 , wherein a median diameter of the capsule is in the range of 3-20 microns.
34 . The sprayable capsule formulation of claim 29 , wherein the PUR wt % is between 0.25% to 2% of the total weight of the formulation.
35 . The sprayable capsule formulation of claim 29 , wherein the MUF wt % is between 2% to 9% of the total weight of the formulation.
36 . The sprayable capsule formulation of claim 29 , wherein the ratio of melamine to urea in the formulation is from 9:1 to 2:1.
37 . A method of forming a sprayable capsule pheromone formulation comprising:
providing an oil phase containing at least one sex pheromone and at least one diisocyanate;
providing a water phase containing a multiamine; and
emulsifying the oil phase in the aqueous phase with at least one emulsifier;
increasing the temperature of the emulsified oil;
adding multiamines to the water phase to form form a polyurea shell material between the oil phase and the water phase, wherein the polyurea shell material comprises an anionic emulsifier solution surrounding the polyurea shell material;
providing an aqueous formaldehyde solution;
adjusting the pH of the aqueous formaldehyde solution using a trisubstituted unreactive amine;
mixing the formaldehyde solution with solid melamine and urea to provide a water phase containing a multiamine;
heating the water phase to form a melamine-urea-formaldehyde (MUF) prepolymer;
adding the MUF prepolymer solution to the anionic emulsifier solution surrounding the PUR shell material to form a layer of MUF prepolymer ionically bonded to the PUR shell material; and
heating the ionically bonded prepolymer to form a polyurea and melamine-urea-formaldehyde (PUR-MUF) microcapsule.
38 . The method of claim 37 , wherein the at least one pheromone is selected from the group consisting of:
(Z)-7-Dodecen-1-yl Acetate (Z7-12Ac), (Z)-8-Dodecenyl acetate (Z8-12Ac), (Z)-9-Dodecenyl acetate (Z9-12Ac), (E,Z)-7,9-Dodecadienyl acetate (E7Z9-12Ac), (Z)-11-Tetradecenyl acetate (Z11-14Ac), (E)-5-Decenyl acetate (E5-10Ac), (E,E)-8,10-Decadienyl acetate (E8E10-10Ac), (Z)-11-Hexadecenyl acetate (Z11-16Ac), and mixtures thereof;
(Z)-9-Hexadecenal (Z9-16Ald), (Z)-11-Hexadecenal (Z11-16Ald), (Z)-13-Octadecenal (Z13-18Ald), (Z)-9-Octadecenal (Z9-18Ald), and mixtures thereof; and
(Z)-9-Tetradecenyl Acetate (Z9-14Ac), (Z)-11-Hexadecenyl Acetate (Z11-16Ac) and mixtures thereof.
39 . The method of claim 38 , wherein the mixture of (Z)-9-Tetradecenyl Acetate (Z9-14Ac) and (Z)-11-Hexadecenyl Acetate (Z11-16Ac) is present in a mass ratio of 87:13.
40 . The method of claim 37 , wherein a median diameter of the capsule is in the range of 3-20 microns.
41 . The method of claim 37 , wherein the diisocyanates are selected from the group consisting of 2,4-toluene diisocyanate (TDI), 4,4-diphenylmethane diisocyanate (MDI), isophorone diisocyanate (IPDI), and 1,6-hexamethylene diisocyanate (HDI).
42 . The method of claim 37 , wherein the oil phase includes a diluent oil consisting of paraffin oil, epoxidized soybean oil, wax, or a combination thereof.
43 . The method of claim 37 , wherein the multiamine is selected from the group consisting of ethylenediamine (EDA), hexanediamine (HDA), diethylenetriamine (DETA), and urea.
44 . The method of claim 37 , wherein the anionic protective colloid comprises sodium lignosulfonate.
45 . The method of claim 37 , wherein the amount of at least one diisocyanate used in the oil phase is between 0.25% to 2% of the total weight of the formulation.
46 . The degree of sulfonation of lignosulfonates of claim 44 is in the range of 0.5-3.3 moles/kg.