IP Library Granted Patent US 11,867,189
Granted Patent B2
US 11,867,189 · App. 17/683,935 · Granted Jan 9, 2024

Ceiling fan system with brushless motor

Inventors: Richard A Oleson (Lexington, KY); J. Carey Smith (Lexington, KY); Richard W. Fizer (Lexington, KY); Richard M. Aynsley (Doonan, AU); Elios Klemo (Wilmington, NC)
Assignee: DELTA T, LLC
F04D25/088F04D25/068F04D27/004F04D27/008F04D29/329F04D29/34F04D29/384F04D29/5806F04D29/601F04D29/646F24F11/77F24F11/52
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Quick Facts
Patent No.
US 11,867,189
App. No.
17/683,935
Granted
Jan 9, 2024
Kind
B2
Abstract

A fan system includes a motor, a rotatable hub, and a plurality of fan blades. The motor is coupled with the hub by a hollow drive shaft, such that the drive system of the fan system is gearless. The motor is controlled by a PFC-based control module, which is in communication with sensors that are configured to sense parameters associated with operation of the fan system. The control module is configured to react in certain ways to certain conditions detected by the sensors, such that the fan system uses feedback-based control algorithms. A remote control panel is in communication with the control module. The remote control panel is operable to display fault conditions detected by the sensors. Blade retainers prevent fan blades from falling when a fan blade breaks free from the hub. Pins prevent the hub from falling when the hub breaks free from the rotor.

Claims (9)

1. A fan system, wherein the fan system comprises:

(a) a ceiling fan including a hub, a plurality of fan blades mounted to the hub, and a motor operable to rotate the hub;

(b) a motor controller configured to control operation of the motor; and

(c) a plurality of sensors configured to sense a plurality of parameters associated with operation of the fan system, wherein the plurality of sensors are in communication with the motor controller, wherein the motor controller is configured to stop rotation of the hub in response to a value communicated from one or more of the plurality of sensors exceeding a predetermined threshold value, wherein the predetermined threshold value is representative of an occurrence of a condition external of the fan system;

wherein at least one of the plurality of sensors comprises at least one accelerometer in communication with the motor controller, wherein the at least one accelerometer is configured to sense an imbalance condition associated with operation of the ceiling fan, wherein the motor controller is configured to adjust a speed of the motor in response to the occurrence of the imbalance condition.

2. The fan system of claim 1 , wherein the fan system is installed in a facility, wherein the plurality of sensors comprise a sensor configured to detect a condition associated with a fire in the facility.

3. The fan system of claim 2 , wherein the sensor configured to detect a condition associated with a fire in the facility comprises one or more of a heat detector or a smoke detector.

4. The fan system of claim 2 , wherein the motor controller is configured to stop rotation of the hub in response to data obtained from the sensor configured to detect a condition associated with a fire in the facility indicating the presence of a fire in the facility.

5. The fan system of claim 1 , wherein the motor controller is programmed with a control algorithm configured to stop rotation of the hub in response to the occurrence of the condition that is external of the fan system.

Continuity (8)
Continuation 17187746 · Feb 27, 2021
Continuation 15284127 · Oct 3, 2016
Division 13942164 · Jul 15, 2013
Division 12399428 · Mar 6, 2009
Continuation In Part 12249086 · Oct 10, 2008
Provisional Application 61034254 · Mar 6, 2008
Provisional Application 60978860 · Oct 10, 2007
Related Publication 20220186738A1 · Jun 16, 2022