Surface coating of drinkware
Systems and methods for coating one or more surfaces of a drinking container with diamond-like carbon. The systems and methods may position a metallic structure of a container into electrically-conducting contact with a first electrode, and use a probe that combines an electrode and gas channel to introduce a precursor gas into an internal compartment of a container for enhanced surface coating of the metallic structure.
1. A method of manufacturing a container, comprising:
forming a metallic sidewall extending between a top and a bottom of the container, comprising an internal sidewall surface and an external sidewall surface;
forming a metallic base at the bottom of the container, comprising an internal base surface and an external base surface;
forming an opening at the top of the container, extending into an internal compartment configured to store a volume of liquid, the internal compartment bounded by the internal sidewall surface and the internal base surface;
positioning the container within a vacuum chamber with a portion of the external base surface or a portion of the external sidewall surface in contact with a first electrode, wherein the first electrode is grounded and is at a ground potential;
inserting a second electrode into the internal compartment such that the second electrode is free of contact from the internal sidewall surface and the internal base surface, wherein the second electrode is configured to transmit a chemical vapor deposition precursor gas into the internal compartment of the container, wherein the second electrode includes a heating element that is configured to heat the internal sidewall surface prior to injection of the chemical vapor deposition precursor gas;
evacuating a mass of gas from the vacuum chamber;
transmitting a mass of the chemical vapor deposition precursor gas into the internal compartment of the container; and
energizing the first and second electrodes to create a plasma and form a deposited layer on the internal sidewall surface.
2. The method according to claim 1 , wherein the deposited layer is also formed on the internal base surface of the container.
3. The method according to claim 1 , wherein the deposited layer is a diamond-like carbon layer.
4. The method according to claim 1 , wherein the deposited layer is a carbide layer.
5. The method according to claim 1 , wherein the deposited layer is a nitride layer.
6. The method according to claim 1 , wherein the container is an insulated container, wherein the insulated container includes a sealed vacuum cavity between the internal sidewall surface and the external sidewall surface.
7. The method according to claim 1 , wherein the first electrode is an anode and the second electrode is a cathode.
8. The method according to claim 1 , wherein a ratio of a depth of the container to a width of the opening is within a range of 1:1 and 5:1.
9. The method according to claim 1 , wherein the chemical vapor deposition precursor gas includes a hydrocarbon gas.
10. The method according to claim 1 , wherein the second electrode includes an internal channel to transmit the chemical vapor deposition precursor gas into the internal compartment of the container.
11. A method of manufacturing an insulated container, comprising:
forming a metallic sidewall extending between a top and a bottom of the insulated container, comprising an internal sidewall surface and an external sidewall surface, wherein the insulated container includes a sealed vacuum cavity between the internal sidewall surface and the external sidewall surface;
forming a metallic base at the bottom of the insulated container, comprising an internal base surface and an external base surface;
forming an opening at the top of the insulated container, extending into an internal compartment configured to store a volume of liquid, the internal compartment bounded by the internal sidewall surface and the internal base surface, wherein a ratio of a depth of the insulated container to a width of the opening is greater than 1:1;
positioning the insulated container within a vacuum chamber with a portion of the external base surface or a portion of the external sidewall surface in contact with a first electrode, wherein the first electrode is grounded and is at a ground potential;
inserting a second electrode into the internal compartment such that the second electrode is free of contact from the internal sidewall surface and the internal base surface, wherein the second electrode includes a channel configured to transmit a chemical vapor deposition precursor gas into the internal compartment of the insulated container, wherein the second electrode includes a heating element that is configured to heat the internal sidewall surface prior to injection of the chemical vapor deposition precursor gas;
evacuating a mass of gas from the vacuum chamber;
transmitting a mass of the chemical vapor deposition precursor gas into the internal compartment of the insulated container through the channel in the second electrode; and
energizing the first and second electrodes to create a plasma and form a layer of diamond-like carbon on the internal sidewall surface.